Sciencemadness Discussion Board

Al powder - strange reaction when grinding in coffee grinder

RogueRose - 7-9-2017 at 12:39

So I milled in a ball mill for a few days then I sifted into 5 different fineness and took the most fine (which could pass through a nylon coffee filter - probably about 1/6 - 1/5 of a mm^2 so pretty fine) sifting and put it in the coffee grinder. After a few grindings (went until it was too hot) I waited for 10 minutes and opened. There was a BLACK layer on top, a fine dusting, and a very beautiful silver underneath.

The Al before grinding was grey, not shiny - after grinding it was like polished Al/silver. The dust layer was totally black and SUPER fine (much more than the silver - it was like Ash fineness).

I shook the grinder and mixed everything and allowed the Al to sit for a few hours and it looked the same (no change) after that time.

How did the black happen so quickly? I suspect it was Al2O3. I expected it to form on the newly ground Al but it isn't happening.

SWIM - 7-9-2017 at 19:32

They sell an aluminum powder for pyrotechnics called blackhead powder, which looks pretty black in the photos on the sites that sell it.

I don't know if it's possible that you managed to make a little of something like that.

I'm not even sure why that stuff IS black, but maybe one of the energetic materials buffs on here can comment.

@elementcollector1, thanks for explaining what was a mystery to me.

[Edited on 8-9-2017 by SWIM]

[Edited on 8-9-2017 by SWIM]

hissingnoise - 8-9-2017 at 03:43

Quote: Originally posted by RogueRose  
So I milled in a ball mill for a few days

What did you mill, exactly ─ chunks or foil?



XeonTheMGPony - 8-9-2017 at 04:12

the black is carbon it is used to lubricate the flakes and to slightly reduce oxidation during storage by creating a protective coat on the flake.

In this case most likely oxid and some plastic dust from the grinder.

elementcollector1 - 8-9-2017 at 06:41

It's black due to light scattering. Same reason salt crystals are white when they're small and transparent when they're big.

Bert - 8-9-2017 at 14:35

Yup. The old American dark Aluminum was not dark from carbon left over from processing, as some German and Indian flash Aluminums are. Looked dark due to particle size. Ah, memories. Why is this flash powder BLACK, not SILVER?!

So, unless the ball mill, media or coffee grinder have black material you ground off? You may well have produced some % of a very fine Aluminum powder along with a larger portion of coarser "bright" Aluminum.

If you can separate the fines, try mixing a SMALL amount at 30% with perchlorate 70%, and roll up a small firecracker for a test shot- You know you want to...

RogueRose - 9-9-2017 at 08:00

Well the source is Al foil (generic store brand) and used hardened steel bearings and large ceramic insulators (40x size of bearings) inside a steel container. There is some abrasion in the container but not a lot.

When I take the lid off the grinder, I can see what looks like "cob webs" in the black material, especially on the sides of the container and on the central plastic nut of the blade.

I've checked abrasion and the only thing that is black and plastic is the central nut on the blade and it still looks the same with the same texture as before and I've collected about 5g+ of this black super fine dust (it really sticks to the lid, luckily).

The cob web thing is kind of strange.

Al_1.jpg - 726kB al_2.jpg - 737kB Al_3.jpg - 1.2MB

EDIT: Now that I look at the color with the flash from this pic, the color is much more grey than black. I was looking at it was a different light before (in a dark room using a flash light) and it was very much black. These pics are a combo of natural light and the camera flash.

[Edited on 9-9-2017 by RogueRose]

hissingnoise - 9-9-2017 at 10:08

Quote: Originally posted by RogueRose  
Well the source is Al foil (generic store brand) and used hardened steel bearings and large ceramic insulators (40x size of bearings) inside a steel container.

Most alufoil has a thin coating of polymer on its shiny side and this might account for some powdering...

BTW, hardened lead media in a grounded PVC container is safer than steel, IMO, for grinding Al since you don't need rust traces rattling around in there.