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MineMan
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[*] posted on 18-2-2025 at 21:05
Stable Non Metal Primary Explosives


To kick off this thread! This is my contribution. I hope others join in with other compounds and research papers.

Has anyone investigated #2 from this paper. Very promising for a low sensitivity primary. Chemicals don’t look too exotic. I don’t know how to separate 2 from 6 tho. Less sensitivity than RDX with friction and impact.

https://pubs.rsc.org/en/content/articlehtml/2024/ma/d4ma0043...
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[*] posted on 18-2-2025 at 22:03
page not found






CAUTION : Hobby Chemist, not Professional or even Amateur
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[*] posted on 19-2-2025 at 07:00


page not found



Development of primarily - secondary substances: CHP (2015) neutral CHP and Lithex (2022) Brightelite (2023) Nitrocelite and KC primer (2024) Diper 60 (2025)
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[*] posted on 19-2-2025 at 08:53


There you go: P. Kumar, V. D. Ghule, S. Dharavath, One step synthesis of nitrogen-rich green primary explosives from secondary explosives: synthesis, characterization, and performance study, https://pubs.rsc.org/en/content/articlelanding/2024/ma/d4ma0....



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MineMan
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[*] posted on 19-2-2025 at 17:18


Quote: Originally posted by bnull  
There you go: P. Kumar, V. D. Ghule, S. Dharavath, One step synthesis of nitrogen-rich green primary explosives from secondary explosives: synthesis, characterization, and performance study, https://pubs.rsc.org/en/content/articlelanding/2024/ma/d4ma0....


Thank you! Not sure why the link stopped working in a matter of a day! Appreciate you finding this :)
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[*] posted on 19-2-2025 at 19:01


You should have just gone with "Bis-Imidazole and derivatives" as its quite a deep rabbit hole in itself. I don't see strong enough evidence to class these as "primary" explosives though, that would have to be tested.

Here's preparatory extract from Z. Anorg. Allg. Chem., 2012, 638, 1278–1286. Yield is poor, they claim 40% but a quick glance shows its nowhere near that. 176 mmol of glyoxal giving 16 mmol of bis-imidazole. Bis-imidazole requiring 3 molar equivalents of glyoxal means the yield is actually 27% (or 1.6% based on ammonia used), dropping to about 14% at the tetranitro derivative. Although the prep itself looks nice, I have all that laying around assuming they actually used half molar equivalent of metabisulphite where bisulphite is given.

Synthesis of 2,2-Bisimidazole (BI)
Sodium bisulfite (36.6 g, 351 mmol) was dissolved in water (180 mL) and ethanol (100 mL) was added. Afterwards, an aqueous glyoxal solution (25.54 g, 176 mmol, 40%) was added. The solution was stirred for 1.5 hours at ambient temperature. The white adduct was filtered and washed with ethanol and diethyl ether to yield the glyoxal-sodium bisulfite-hydrate adduct (50.6 g, 175 mmol). The adduct was dissolved in aqueous ammonia (275 mL, 25%) and ammonium carbonate (10 g) was added. The solution was heated to reflux for 4 hours and cooled down to ambient temperature. After filtration and washing with ethanol and diethyl ether 2.2 g (16 mmol 40%) could be obtained. The synthesis can be up-scaled by using the fivefold amount of each reagent yielding 12 g.


Synthesis of 4,4,5,5-Tetranitro-2,2-bisimidazole (TNBI)
Sodium nitrate (18 g 0.2 mol) and urea (0.02 g 0.33 mmol) were suspended in concentrated sulfuric acid (30 mL) at 0 °C. Afterwards, bisimidazole (5.0 g 37.0 mmol) was added in small portions. The suspension was stirred for one hour at ambient temperature and was subsequently heated to 85–90 °C for 16 hours. After that the suspension was put onto ice-water (100 mL). The product precipitated immediately. It was filtered off and washed with ice water (4 50 mL) to obtain 6.6 g TNBI·2H2O (51%) as a pale yellow powder.

[Edited on 20-2-2025 by Axt]
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[*] posted on 20-2-2025 at 09:32


There are alternate routes to biimidazole that may be better than that one. I'm attaching a patent that prepares biimidazole from glyoxal and an ammonium salt (eg. the acetate or chloride) along with some aqueous ammonia.
They report a yield of 78.4 g from 500 g glyoxal solution. As is often the case, there are some issues with the numbers - they say that 500 g 20% glyoxal is 3.45 mol, which it is not. I'm assuming it should in fact be 40% glyoxal as that would be quite close to 3.45 mol and is also a more common concentration.
Anyway, the yield is about 50% and the reagents a cheaper than those in the other method. So I think I will try that one.

Attachment: Bi-imidazole synthesis.pdf (336kB)
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[*] posted on 21-2-2025 at 04:25


To be fair, "page not found" is a reasonable response to a search for stable primary explosives.
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[*] posted on 21-2-2025 at 14:11


If one has glyoxal lying around, another organic primary could be prepared through cyclocondensation w/ formamide to 1,4-diformyl-2,3,5,6-tetrahydroxypiperazine, then vigorous nitration (WFNA + Ac2O) to the tetranitrate ester. There’s not a whole lot of info regarding this compound but it’s apparently quite powerful. It’s a nitrate ester, so there are likely going to be some hydrolysis issues and it does melt before decomp, but apparently the DDT is quick and quite close to the M.P.

Glycine anhydride (2,5-diketopiperazine) can be prepared through strong heating of glycine for several hours in anhydrous glycerol @ 150C. Subsequent formylation w/ NH4HCOOH and reduction (bakers yeast might do the trick :D ) would yield the diformylpiperazinediol, which after nitration may produce a somewhat powerful secondary, 1,4-diformylpiperazine-2,5-dinitrate.

[Edited on 21-2-2025 by dettoo456]

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[*] posted on 21-2-2025 at 14:56


Well, I made some 1,4-diformyl-2,3,5,6-tetrahydroxypiperazine for an attempted alternate synthesis of HNIW (I didn't succeed) many years ago. IIRC, it wasn't very difficult to prepare, though I didn't nitrate it.
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[*] posted on 21-2-2025 at 15:31


I feel like that is another article throwing the word "primary" around without evidence, I mean 50cm drop of 5kg weight puts it in the insensitive secondary category, granted they don't explicitly state that that was the minimum distance but also no detonation on heating. Standard nitration (KNO3/H2SO4) of DFTHP yields TEX in low yield https://www.sciencemadness.org/member_publications/TEX.pdf

Inositol hexanitrate is structurally related and meant to be very heat sensitive for a purely nitrate ester, although from memory it liked to form resinous nitration products.

Also structurally related is intermediate to LM-101, (1,4-dinitroinositol tetranitrate) I always planned to try but never did. It's the product of glyoxal-nitromethane condensation followed by nitration. Its quoted as "very sensitive and should never be isolated dry". Also curious to know if it has an aci-nitro salt forming state.

[Edited on 22-2-2025 by Axt]
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[*] posted on 21-2-2025 at 16:31




Attachment: Synthesis of 2,2-Bisimidazole .rtf (8kB)
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[Edited on 22-2-2025 by vertexrocketry]




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[*] posted on 21-2-2025 at 20:16


Hi everyone! Thank you for the contributions. Axt! I am not familiar with the structuring of molecules, I would like to learn however, maybe there is a better way than slogging through a 400 page organic chemistry textbook; which frankly is not interesting to me.

But, the purpose of this post was to dive into every rabbit hole of promising non metal primaries, especially insensitive ones. I would still clarify it as a primary if it DDTs in small mig quantities unconfined or lightly confined. I thought the paper mentions its DDT properties…looking again I see it does not.

Microtek, thank you for a better synth!


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[*] posted on 21-2-2025 at 23:14


Structures as attached. Of these only cyanuric triazide, DDNP and nitrophenyldiazonium perchlorate have proven and practical, tetraazidobenzoquinone I have a thread on https://www.sciencemadness.org/talk/viewthread.php?tid=9424#... , easy prep but it's much too sensitive and unstable. The pyridine oxide is also too thermally unstable igniting below 100C. The nitrates probably aren't initiating explosives in a practical sense, but I translated a passage regarding inositol hexanitrate. Picture them standing around their inositol hexanitrate campfire :/

There is of course the peroxides in the non-metal category but I don't know of any novel ones that could be called practical. Hexamethylenediperoxidediazine (hydrazine-formaldehyde peroxide) while quite insensitive failed to detonate as a 0.3g charge in a detonator capsule bursting with what looked to be deflagration. There has been some published articles on geminal dihydroperoxides that are interesting.

I almost want to try bromonitramines (-NBr-NO2) as primary explosives, it's not a good idea but it is an interesting one.

non metal p.png - 218kB


Screenshot 2025-02-22 171103.png - 400kB


[Edited on 22-2-2025 by Axt]
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[*] posted on 22-2-2025 at 02:19


I have also been a little leery of the criteria they use for terming something a primary. As MineMan alludes, the ability to DDT reliably in very small amounts coupled with decent flame sensitivity is key. Just being sensitive to mechanical stimuli is really not interesting although there is of course a lot of correlation between these characteristics.

But then, this is where we come in: Investigating new (and not so new) compounds and their real world performance in relation to the claims of the papers.
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[*] posted on 16-4-2025 at 18:07


Here's "tetrazole azasydnone". The following is a copy paste of the procedure in the attachment. It's not pretty, particularly all the solvent extractions but doable. It's calculated properties are given and are comparable to RDX. It's friction sensitivity is relatively low.

To an acidic solution of 5-aminotetrazole in water was added sodium nitrite forming a solution of the EXTREMELY SENSITIVE diazotetrazole. Large dilutions of water (200 ml) : 5-amino tetrazole (800 mg) were used for this step of the synthesis given that crystals of diazotetrazole are known to detonate upon crystallization.[50] To this solution was added bromonitromethane and the solution stirred overnight forming hydrazone 2. (Scheme 1) Hydrazone 2 was extracted into ethyl acetate and evaporated. Ring closure of 2 to tetrazole azasydnone was performed in dioxane by stirring over solid ammonium nitrate until full conversion of 2 to azasydnone 3. (Scheme 1)

After cyclization, the reaction was evaporated and the resultant oil redissolved in water leaving an oily residue and solution of tetrazole azasydnone (3) in water. Strong acidification of the solution with nitric acid after filtration and discarding of the oily solids allowed extraction of pure 3 into ethyl acetate.



Attachment: Tetrazole Azasydnone (C2N7O2H) And Its Salts.pdf (1.3MB)
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[*] posted on 16-4-2025 at 18:54


Quote: Originally posted by Axt  
Here's "tetrazole azasydnone". The following is a copy paste of the procedure in the attachment. It's not pretty, particularly all the solvent extractions but doable. It's calculated properties are given and are comparable to RDX. It's friction sensitivity is relatively low.

To an acidic solution of 5-aminotetrazole in water was added sodium nitrite forming a solution of the EXTREMELY SENSITIVE diazotetrazole. Large dilutions of water (200 ml) : 5-amino tetrazole (800 mg) were used for this step of the synthesis given that crystals of diazotetrazole are known to detonate upon crystallization.[50] To this solution was added bromonitromethane and the solution stirred overnight forming hydrazone 2. (Scheme 1) Hydrazone 2 was extracted into ethyl acetate and evaporated. Ring closure of 2 to tetrazole azasydnone was performed in dioxane by stirring over solid ammonium nitrate until full conversion of 2 to azasydnone 3. (Scheme 1)

After cyclization, the reaction was evaporated and the resultant oil redissolved in water leaving an oily residue and solution of tetrazole azasydnone (3) in water. Strong acidification of the solution with nitric acid after filtration and discarding of the oily solids allowed extraction of pure 3 into ethyl acetate.




I mean wow! The sensitive intermediate… and the process is quite only for those very experienced. I am not sure if it could scaled up. I am certainly glad you shared this! I wonder commercial viability…
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[*] posted on 17-4-2025 at 04:16


This is its patent, it gives better details and quantities.

I guess the only good thing about the solvent extractions is the use of readily available ethyl acetate. Although dioxane is also used for the cyclisation, this step isn't particularly clear, does it take 2 hours or two weeks this is not well described.

Bromonitromethane is here J. Org. Chem. 2022, 87, 8, 5451–5455 https://pubs.acs.org/doi/10.1021/acs.joc.2c00405 although too recent to be freely accessible. It's via Br2 on the sodium salt of nitromethane but not quite as trivial as that as it likes to react further to dibromonitromethane. The procedure is copy pasted below (taken from supporting info).

General Procedure (28‐56 g scale)
A solution of sodium hydroxide (8.00 g, 200 mmol) and sodium bromide (12.3 g, 120 mmol) in 270 mL (740 mM) of water was prepared and cooled to ‐5 °C. A mechanical stirring apparatus was assembled (Figure S1). Nitromethane (10.7 mL, 200 mmol) was added quickly, and the solution was allowed to stir for 5 minutes. Visually, the solution begins clear and changes to yellow (Figure S2, left). Once the temperature re‐stabilized at ‐5 °C, bromine (10.4 mL, 200 mmol) was quickly added (Figure S2, right). The rate of addition is particulary important for large scale reactions. It is recommended to use two syringes for the bromine addition (Table 1, entries 12 and 13). For experiment 13 in Table 3, a single 30 mL syringe was used, whereas in experiment 14 (Table 3), two 12 mL syringes were used. After 30 minutes, the pH was adjusted to 3 with 5 M aq HCl. The aqueous layer was extracted with dichloromethane several times. The combined organic layers were then dried over anhydrous sodium sulfate, filtered, and concentrated to afford the desired product as a yellow liquid (81‐88% yield). The temperature of the rotavap was kept low to avoid any evaporation of the product. The ratios of bromonitromethane to other derivatives were measured using 1H NMR in CDCl3. If desired, the crude liquid
could be further purified using vacuum distillation (see Distillation Protocol). All characterization data for bromonitromethane was consistent with commercial material1 as well as reported literature values.

Distillation Protocol
The short path distillation head (vacuum jacketed), cow, stir bar, Vigreux, and round bottom flasks were oven‐dried and assembled (Figure S3). A diaphragm pump was attached, and the vacuum was allowed to stabilize between 5‐18 Torr. Boiling points at atmospheric pressure for the potential products are as follows: nitromethane (100°C) bromonitromethane (146°C), and dibromonitromethane (232°C). The solution was heated to 42°C. It should be noted, that despite the significant difference in boiling points, a fractional distillation is still difficult, possibly due to azeotropes. We found that the ratio between dibrominated and monobrominated product relies heavily on the experimental conditions, rather than the purification methods described. If a poor ratio of monobrominated to dibrominated product
was obtained, we found it easier to discard the material and repeat the experiment rather than distill it. Fractional distillation significantly lightens the color of the solution. The crude reaction mixture is a dark‐yellow or orange liquid. We found that following the distillation, the appearance is nearly clear or very light yellow. We found that these same results can be obtained if the crude reaction mixture is washed with sodium thiosulfate.

[Edited on 17-4-2025 by Axt]

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MineMan
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[*] posted on 17-4-2025 at 20:49


Quote: Originally posted by Axt  
This is its patent, it gives better details and quantities.

I guess the only good thing about the solvent extractions is the use of readily available ethyl acetate. Although dioxane is also used for the cyclisation, this step isn't particularly clear, does it take 2 hours or two weeks this is not well described.

Bromonitromethane is here J. Org. Chem. 2022, 87, 8, 5451–5455 https://pubs.acs.org/doi/10.1021/acs.joc.2c00405 although too recent to be freely accessible. It's via Br2 on the sodium salt of nitromethane but not quite as trivial as that as it likes to react further to dibromonitromethane. The procedure is copy pasted below (taken from supporting info).

General Procedure (28‐56 g scale)
A solution of sodium hydroxide (8.00 g, 200 mmol) and sodium bromide (12.3 g, 120 mmol) in 270 mL (740 mM) of water was prepared and cooled to ‐5 °C. A mechanical stirring apparatus was assembled (Figure S1). Nitromethane (10.7 mL, 200 mmol) was added quickly, and the solution was allowed to stir for 5 minutes. Visually, the solution begins clear and changes to yellow (Figure S2, left). Once the temperature re‐stabilized at ‐5 °C, bromine (10.4 mL, 200 mmol) was quickly added (Figure S2, right). The rate of addition is particulary important for large scale reactions. It is recommended to use two syringes for the bromine addition (Table 1, entries 12 and 13). For experiment 13 in Table 3, a single 30 mL syringe was used, whereas in experiment 14 (Table 3), two 12 mL syringes were used. After 30 minutes, the pH was adjusted to 3 with 5 M aq HCl. The aqueous layer was extracted with dichloromethane several times. The combined organic layers were then dried over anhydrous sodium sulfate, filtered, and concentrated to afford the desired product as a yellow liquid (81‐88% yield). The temperature of the rotavap was kept low to avoid any evaporation of the product. The ratios of bromonitromethane to other derivatives were measured using 1H NMR in CDCl3. If desired, the crude liquid
could be further purified using vacuum distillation (see Distillation Protocol). All characterization data for bromonitromethane was consistent with commercial material1 as well as reported literature values.

Distillation Protocol
The short path distillation head (vacuum jacketed), cow, stir bar, Vigreux, and round bottom flasks were oven‐dried and assembled (Figure S3). A diaphragm pump was attached, and the vacuum was allowed to stabilize between 5‐18 Torr. Boiling points at atmospheric pressure for the potential products are as follows: nitromethane (100°C) bromonitromethane (146°C), and dibromonitromethane (232°C). The solution was heated to 42°C. It should be noted, that despite the significant difference in boiling points, a fractional distillation is still difficult, possibly due to azeotropes. We found that the ratio between dibrominated and monobrominated product relies heavily on the experimental conditions, rather than the purification methods described. If a poor ratio of monobrominated to dibrominated product
was obtained, we found it easier to discard the material and repeat the experiment rather than distill it. Fractional distillation significantly lightens the color of the solution. The crude reaction mixture is a dark‐yellow or orange liquid. We found that following the distillation, the appearance is nearly clear or very light yellow. We found that these same results can be obtained if the crude reaction mixture is washed with sodium thiosulfate.

[Edited on 17-4-2025 by Axt]


I see. Thank you!
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