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Author: Subject: Iron in Molybdenum filament supports
blogfast25
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[*] posted on 7-12-2014 at 11:01
Iron in Molybdenum filament supports


When I was still contemplating entering into the Rador competition with molybdenum blue I wanted to get some molybdate from light bulb filament supports. I have ammonium orthomolybdate but that’s not very OTC. So years of hoarding about 50 kaput bulbs would come in handy.

I snipped off about 1 g of these supports (carefully avoiding the filaments or what was left of it) and first tried to digest them with KOH/KNO3 fusion. Contrary to W, I didn’t get much reaction at all. Neutralising the KOH yielded measly amounts of MoO3, with most of the supports more or less intact, clearly attacked but not digested.

But something interesting struck me: the washed remains of these supports were magnetic vis-à-vis the nickel crucible used for the fusion. It struck me as odd but thought no more about it.

I then tried to dissolve the remainder of the supports with 70 % HNO3 and to my surprise the reaction was vigorous and dissolution took only a few minutes. Lots of thick NO/NO2 fumes.

Also to my surprise the solution was orange to red. Testing for iron with thiocyanate showed Fe<sup>3+</sup> to be the cause. And of course the magnetism was explained too.

Neutralising that solution caused thick wads of Fe(OH)<sub>3</sub> to drop out.

So, who would expect significant amounts of iron in these Mo filament supports?




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[*] posted on 8-12-2014 at 10:26


Very interesting. It looks like my element collection needs a new specimen!
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[*] posted on 8-12-2014 at 10:45


Where did you found out that filament supports contain molybdenum? I googled about it, if there is any information about their composition, but the only (unreferenced) claims were about them being made from an alloy of iron and nickel.



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[*] posted on 8-12-2014 at 11:33


It appears to be a pretty commonly-mentioned thing across the web, though I've not been able to find anything that links back to an actual light bulb manufacturer. However there are several bulb diagrams that include the Mo wires:



Source: http://help.tradingdepot.co.uk/lighting/crompton-lighting/co...
This info is referenced to Crompton Lighting, an Australian lighting supplier.

Here's a book on Molybdenum that makes mention of it: http://books.google.com/books?id=nwpXX7FvtMUC&pg=PA20&am...

This specialist lamp company, USHIO, says on its faq :
"There are two kinds of bulbs used in halogen lamps: transparent and translucent quartz bulbs. Materials inside the halogen lamp include tungsten filament, molybdenum foil, and filling gases consisting of a combination of Nitrogen (N2), Argon (AR), Krypton (Kr) and a small amount of halogen gas made up of iodine (I), bromine (Br), chlorine (Cl), and fluorine (F). The base of the lamp is usually made of steatite or heat-resistant metal."

A bit different than incandescent, but it does show that Mo is used in lighting. Here's a corresponding image for these halogen bulbs:



Source: http://www.molybdenum-foil.com/Molybdenum-Foil-in-UV-Lamps.h...

The above source also has a "molybdenum uses" page that cites filament support wires: http://www.molybdenum.com.cn/molybdenum-uses.html
That site has Mo in the name, so I'd be inclined to believe them!
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[*] posted on 8-12-2014 at 12:18


I suspect this
http://en.wikipedia.org/wiki/Kovar
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[*] posted on 8-12-2014 at 12:46


Quote: Originally posted by Nicodem  
Where did you found out that filament supports contain molybdenum? I googled about it, if there is any information about their composition, but the only (unreferenced) claims were about them being made from an alloy of iron and nickel.


I read this recently somewhere reputable but don't remember rightly where. I think it might have been Holleman's 'Inorganic Chemistry'.

Wouldn't iron/nickel be short lived at least near the filaments?

[Edited on 9-12-2014 by blogfast25]




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[*] posted on 8-12-2014 at 13:03


Quote: Originally posted by blogfast25  



Wouldn't iron/nickel be short lived at least near the filaments?

[Edited on 8-12-2014 by blogfast25]

Not if they are thick enough.
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[*] posted on 8-12-2014 at 14:12


Quote: Originally posted by unionised  
Not if they are thick enough.


I'm thinking of the tips, touching the filaments: evaporation of the Fe and of Ni.




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[*] posted on 8-12-2014 at 15:20



Some wiki stuff here

http://en.wikipedia.org/wiki/Glass-to-metal_seal

The thermal expansion suits.
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[*] posted on 9-12-2014 at 10:37


I've checked it and it was indeed Holleman's 'Inorganic Chemistry' that said that W is for filaments, Mo evaporates to quickly for that but is used for filament supports among others because it can be melted into glass easiliy.

I will test the alkaline solution for Mo later on.

[Edited on 9-12-2014 by blogfast25]




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[*] posted on 9-12-2014 at 12:22


Quote: Originally posted by blogfast25  
Quote: Originally posted by unionised  
Not if they are thick enough.


I'm thinking of the tips, touching the filaments: evaporation of the Fe and of Ni.


Most of the bulbs I have seen have the filament connected by folding the feed-wire over it.
in this image, you can see that the ends of the support wires are thicker.

http://mirror-uk-rb1.gallery.hd.org/_c/light/_more2003/_more...

So there's quite a lot of kovar in contact with very thin tungsten.
The thick metal conducts the heat away and the tungsten at the point where it touches the kovar is relatively cool. the kovar is cooler still.

If the kovar got as hot as the bright part of the filament, it would melt- evaporation wouldn't be an issue.
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[*] posted on 10-12-2014 at 10:16


The plot thickens: couldn't find any Mo in the supernatant. Neutralising with HCl gave no precipitate. Treating this acid solution with a bit of Na3PO4 and some Na2SO3 yielded no Mo Blue.

I simulated that test with some (NH4)2MoO4 and some Na3PO4 well dissolved, then a pinch of Na2SO3, then HCl and on the latter addition the solution IMMEDIATELY turned a very, very deep, dark blue colour: Molybdenum Blue.

That then begs the question why the attack with KOH/KNO3 after neutralising did give a bit of white precipitate, then presumed to be MoO3.

More filament supports to be snipped, maybe even a few different brands, maybe a density too... Looking for nickel. The magnetism supports Fe/Ni. Maybe some were Mo, some Fe/Ni?

[Edited on 10-12-2014 by blogfast25]




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[*] posted on 10-12-2014 at 10:19


Very interesting indeed! I saved several burnt-out light bulbs so I may have to do some tests myself.
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[*] posted on 10-12-2014 at 13:46


4 were tested, 2 with 35 % HNO3, 2 with 37 % HCl. All were magnetic, from the same brand (2 bulbs). All in test tubes on 80 C water bath.

The nitric dissolves them in about 1 minute, the HCl in about 30 min, no acid insoluble residue in either case. Not very typical of Mo, to dissolve in HCl, I think!


[Edited on 10-12-2014 by blogfast25]




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[*] posted on 11-12-2014 at 14:37



I performed XRF analysis of metallic parts of two light bulbs, from two different manufacturers.
Bulb one:
filament: 98% W, 0,5% Fe (the rest are other metals)
filament support: 98% Mo, 1% Fe
load in wire: 78% Cu, 2% Mn, 19% Ni
Bulb two:
filament: the same as in bulb one
filament support: 96% Mo, 2% Fe
load in wire: 60% Ni, 38% Fe
(analysis of filamet supports gave also ~1% Pd, but I almost sure it is XRF device error)




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[*] posted on 12-12-2014 at 05:10


Obviously some are mainly Mo, some are not.

I can't find any Ni in my ferromagnetic ones. But I haven't got any dimethyl glyoxime...

The initial bit of white precipitate I obtained (with KOH/KNO3 fusion and neutralisation) may have been due to a bit of filament W pinched into the filament support.


[Edited on 12-12-2014 by blogfast25]




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[*] posted on 6-1-2015 at 10:14


kmno4, thanks for posting the XRF analysis.

Just out of curiosity, instead of simply trashing them, I checked two failed incandescent lamps (one was a 100 W Osram and the other a 60 W from unknown producer).

In both cases the lead-in wire is ferromagnetic and reacts with diluted hydrochloric acid.

The filament supports instead are brittle, are not ferromagnetic, and do not visibly react with warm diluted hydrochloric acid.

Nevertheless, these old light bulbs are a poor source of molybdenum. These wires weight close to nothing. A slightly more abundant easy source would be the reflector caps and the sealing ribbons in automotive halogen lamps. See the manufacturers' bulletins Traditional and Emerging Applications of Molybdenum Metal and Its Alloys and Applications of Molybdenum Metal and its Alloys (for other interesting reviews from the same site, see here). At least the element collectors should be satisfied with the small amounts obtainable from these halogen lamps.




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[*] posted on 11-1-2015 at 14:12


A Halogen lamp's component (the 'evaporation boat'), per one source (see page 9, Table 1), apparently contain a 'dispersion-strengthened' molybdenum alloy (link https://www.google.com/url?sa=t&source=web&rct=j&... ). Namely, Mo-Y2O3-Ce2O3 where Y is between 0.37-.43% by weight, Ce 0-.06% and oxygen .11 to .12%.

With respect to lamps, the heating element is at least 99.8% Mo with a small doping amount of K and Si, or contains a small amount of La2O3.

[Edited on 11-1-2015 by AJKOER]
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