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Author: Subject: The simplest preparation of sulfuric acid?!
Tsjerk
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[*] posted on 26-1-2021 at 13:20


I had another go at it, with isopropanol this time.

This article didn't give me much hope in getting the method to work with methanol.

I again made a 50 ml solution with 0.1 mol NaHSO4 and added 50 ml IPA. This time there was no immediate precipitation, but after half an hour in the fridge there were some very nice plate like crystals.

After filtering and rinsing with a bit of IPA I dried the sodium sulfate filter cake in a microwave and found 6 grams of Na2SO4, instead of the expected 7.1, so there must be some NaHSO4 left in the acid

I distilled the filtrate until the temperature in the head reached 100 degrees. I don't know if there was any dehydration of the alcohol, but at least I didn't notice anything. I determined the concentration of the IPA by density and it was around 85% with a 100% recovery of IPA. I titrated the water and the acid (in the form of H2SO4 and NaHSO4) yield was around 100%.

Next I dissolved 0.125 mol NaHSO4 in 30 ml and added the 85% alcohol, but this just formed two layers.

There might be a sweet spot in between these two conditions, but I think it would be hard to find and you will always be left with some sodium in the acid. The recovery of the alcohol is easy though. I will try with ethanol sometime soon.

The solubility data on Wikipedia (280 g/l) is wrong. Judging on the size of the water layer in the second experiment I think this data (670 g/l) is correct.

[Edited on 26-1-2021 by Tsjerk]
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[*] posted on 27-1-2021 at 03:06


Actually the IPA/NaHSO4 method does work. The water layer I observed turned out to be a saturated sodium sulfate solution, sodium sulfate has the property to have its maximum solubility exactly in the amount of water needed to crystallize as the decahydrate.

When I checked the beaker this morning the water layer had completely crystallized, but the crystals could easily be broken up and I didn't see a water layer anymore. To be sure I placed the beaker in the fridge for half an hour. I filtered the mixture, which is easy to do as the crystals are nice and big, and dried the crystals in the microwave. This gave exactly the expected amount of Na2SO4 and titration of the acid gave the expected amount of H2SO4.

So a 30 ml solution containing 0.125 mol NaHSO4 with 58 ml 85% IPA and about ten minutes of stirring gives an easy to filter suspension of crystals and sulfuric acid low in sodium. The IPA is available as rubbing alcohol and can easily be recycled. Once you distill off the IPA the sulfuric acid is already around 25%.

Edit: These amounts can probably be optimized, but even with these numbers you could easily run 1 mol batches in a one liter distillation setup giving 0.5 mol of sulfuric acid each time.

[Edited on 27-1-2021 by Tsjerk]
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Fantasma4500
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[*] posted on 21-2-2022 at 13:15


@clearly_not_atara very low yields, best yields is in bark or even better leaves- or, once again better thistles. there used to be some site having data for potassium content in different types of wood, bark, leaves and thistles- its gone. sad.
its all approximates since a plant doesnt just magically manifest potassium ions into existence, they pull it from the ground
and if the ground is a complete zero in potassium- then so will the tree

if people are interested in getting potassium, the pool chemical "caroat" is a tripple salt mix of KHSO4, K2SO4 and KHSO5, name comes from coroats acid H2SO5 made by conc H2SO4 and H2O2, browsing about i see its less and less available, only 500g available on fleabay in europe. as for fertilizers, we dont have your gardening center, it varies a lot. i was once able to find some calcium nitrate, impure with some nitrogenous hydrogen molecule too, and it was bound into some sort of complex- while americans would swear that you can buy it all in 5N grade because they can at their local kmart or whatever- and one other user in this thread mentioned that you can *just* go and buy battery acid
this is barely possible anymore, last i looked around you have to buy 20L jugs and its just .. sub20% - this will get worse no doubt. were not seeing politicians getting busy with writing laws that promote freedom- i dont even watch TV and i know this for a fact.

acid salts and the corresponding acid can act a bit weird, i found out some years back that you can in a very specific percentage range of H2SO4 dissolve calcium sulfate, and i managed to produce a fistsized bunch of crystal cake with long crystals, it was formed as i casually diluted the acid over time as i was using some of the acid for cleaning, we have seen same effect with NaOH and hydroxides, chromium hydroxide for instance. once the sulfuric acid gets well concentrated this should not be an issue, i know with iron sulfate the solubility actually decreases a lot, even with fairly low conc H2SO4, i believe they also use HCl to precipitate NaCl out of solution for making crystalline salt for cooking

very neat project in this thread, especially if you go ahead and buy bulk of pH minus, guaranteed to raise zero suspicion if the cashier is a young woman whose only concept of acid is a psychoactive drug she heard stories about.




~25 drops = 1mL @dH2O viscocity - STP
Truth is ever growing - but without context theres barely any such.

https://en.wikipedia.org/wiki/Solubility_table
http://www.trimen.pl/witek/calculators/stezenia.html
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[*] posted on 20-7-2024 at 14:52


This method of producing sulfuric acid might be quite laborious but it seems to scale up remarkably well and I actually had great success with it.

I started with 250g of pool grade sodium bisulfate and with heating dissolved it in 200ml of water. 300ml of ethanol were heated to near boiling and the bisulfate solution was also brought to roughly the same temperature. The intention behind this was to use as much bisulfate with as little water as possible. The amounts of water and ethanol were chosen with the help of [1] according to which the solubility of Na2SO4 drops to negligible levels in ethanol water mixtures with ethanol concentrations greater than 50% w/w. Under strong stirring I added the hot ethanol to the bisulfate solution which caused in a bunch of fine white precipitate to appear. Upon standing at room temp some more sulfate crystallized. This was then filtered off and the solution was chilled in the freezer to -18°C. By doing so another batch of solid precipitated in the form of small platelets which gave the solution a gelatinous consistency. These were also filtered off and washed with a small amount of EtOH. The filtrate was then fractionally distilled to recover the ethanol and finally boiled down to concentrate the acid.

The crystallized sodium sulfate appeared to be quite hygroscopic, especially the second crop of crystals, so I suspected it still had some bisulfate or other acidic species in it. Because of this I mixed it with 150ml of hot water (not everything dissolved), added 300ml of hot ethanol to it and proceeded as before. This time the two crops of sulfate obtained were not hygroscopic and didn't have much of an acidic reaction towards sodium bicarbonate. After again recovering the ethanol and boiling down some more acid was obtained.

The first run yielded roughly 50ml of sulfuric acid whereas the second one only gave something like 15ml. Obviously doing a second run doesn't improve the yield much and is kind of pointless. The two batches of crude product were combined and concentrated further. This was done by boiling the acid in a beaker wrapped in rock wool insulation with a round bottom flask on top. This way the remaining water boiled out until the sulfuric acid itself started to readily reflux in the beaker. In theory this should get it up to nearly azeotropic concentration. After this about 50ml of hopefully very concentrated acid was left, weighing 92g. Assuming this is the azeotrope at 98% the yield comes out to be 101,5% (wait what?). A quick (and likely inaccurate) density measurement gave a density of 1,86. 98% H2SO4 has a density of 1,84 so something is off. I suspect there's still some sodium bisulfate dissolved in the acid. According to [2] at 20°C a liter of concentrated sulfuric acid can dissolve up to 87g of Na2SO4 which is epuivalent to 147g of NaHSO4. This means that my 50ml of sulfuric could contain as much as 7,4g of bisulfate. Really I have no idea what my yield is on this but it seems to be upward of 80 or even 90%.

Perhaps one could improve the efficiency of a single run by using even less water, maybe even just melted NaHSO4 * H2O and/or a little bit more EtOH. I didn't want to do the latter because i wanted the filtrate to all fit in a 500ml boiling flask.


Literature:
1) Toro, Dobrosz-Gómez & García (2014) 'Sodium sulfate solubility in (water + ethanol) mixed solvents in the presence of hydrochloric acid. Experimental measurements and modeling' Fluid Phase Equilibria, 384(), 106–113. doi: 10.1016/j.fluid.2014.10.025
2) J. J. Stöckley, R. Bartunek (1934) 'Process for the separation of sodium sulfate from sulfuric acid', US Patent US1812310A

[Edited on 20-7-2024 by BAV Chem]




If in doubt, try it out.

A few useful sites:

Find related papers: https://connectedpapers.com
Get those juicy papers: https://sci-hub.ru
Solubility data: https://chemister.ru/Database/search-en.php
Azeotrope data: http://azeotrope.info
ChemPlayer videos: https://archive.org/download/ChemPlayer
Organic Syntheses: http://orgsyn.org
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