Quote: Originally posted by Varungh  | I was unable to acquire MnO2. As such I will have to use mangnese chloride route.
Mangnese dioxide is extracted from batteries and is washed
Then it is put in HCl SOln. Exact conc doesn't matter much. I used 12%HCl
MnO2+4HCl->MnCl2+2H2O+Cl2
CHLORINE GAS IS EVOLVED. THE WORKPLACE SHOULD BE VENTILATED.
The MnCl2 is filtered to remove unreacted MnO2 and carbon impurities
The MnCl2 is treated with NaOH to make Mangnese hydroxide. Na2CO3 can be used instead to make its carbonate salt
The mangnese hydroxide is mixed with sulfuric acid. Mangnese sulfate is produced. |
nurdrage did a video on this, its important that you watch it. there is a critical step, i dont recall off hand but at some stage you need to make the
oxalate salt to seperate the iron impurity that exists in all technical grade / battery / pottery store pigment manganese dioxide. Manganese and iron
otherwise have almost identical oxidation pathways and those salts tend to behave and react the same making them difficult to seperate, kind of how
nickle is also tricky to remove from iron fully, or vice versa.
The second one is, i think at the purified hydroxide stage, you need to cycle through a phase of boiling and chilling, as this will cause the
precipitated hydroxide crystals, which are an ultrafine silt, to seed crystal growth rather than just precipitating again when the saturated solution
is cooled. The purpose of that is to make your manganese sludge filterable. It might actually also be the oxalate this is done to, just watch the
video, i followed it through to sulfate no problem.
Lastly, manganese sulfate is sold as a standard, kind of specialty, fertilizer, for orchids or something, usually paired with zinc sulfate, its
incredibly easy to isolate from zinc using any common sense method including just electrolysis for the most part. zinc salts are also valuable/useful
for an assortment of chemistry, and electroplated zinc metal has many uses too. In australia its available as "Manutec Zinc & Manganese Soluble
Powder" the available elements listed will only add up to like 45-60% but thats just because these sulfates are present as the hydrate, so theres a
balance of water.
In the event you try something else, manganese should work in a flow cell design, and if nothing else id say its friendlier than iron, manganese
precipitates tend to be very fine and soft, and impellor type pump friendly. though zinc would also work there too if you include a brightening
additive, i think its called, so it plates evenly.
imo flow cell batteries are the future, you can store kilowatts of power in the form of an oxidized electrolyte, underground in something not unlike a
septic tank, your rate of input/output is largely just bottlenecked by how big the electrode/cell is, but the energy capacity itself is massive and
capable of sustaining a home with a well designed system. Iron flow cells just use pure iron as electrodes, or the purer the better, and in the event
the electrode is eaten away, assuming you cant just mig weld it yourself, it can be swapped for a piece of generic mild steel, or galvanized sheet
provided the zinc is stripped off. really flow cells have the same dilema as hydrogen fuel cells, its easy to store huge amounts (of kilowatts worth)
of gas, but the in/out rate is limited to the cell which is incredibly expensive, or at least the out is, where a seperate electrolyzer is used for
input.
meanwhile certain flow cells simply just dont last that long but are easily DIYd.
Lastly idk how useful this is but, if you take some graphite and rub it on a piece of etched titanium like you are coloring it with a lead pencil (i
dont think actual graphite pencils will work btw), then you calcine in an oxygen free environment at 500C which can be acheived more easily by just
sandwiching the plate between heaters, you get some sort of weird titanium-carbide graphene layer that demonstrates many of the ideal graphene
properties like a 1-molecule thick layer coating being a viable inert anode despite there being, really not even micrograms of carbon, the layer can
only be a single molecule thick, the outermost exposed titanium forms a carbide layer, but then the carbonds are also all linked somehow, preventing
corrosion in the same way that an uninterupted sheet of graphene is indestructible in the circumstances where it is. a good way to think of it is like
that new "PFC-free" non stick coating formulation where its just a single monoflurocarbon added to the end of a silicone-polymer chain to get the same
effects as an entire teflon coating, basically a mono-molecular coating too since its added like a coating to silicone. somehow that just works
sometimes.
Anyway these titanium electrodes can be used as anodes, they are said to be catalytically active in a manner useable for perchlorate production, and
overall are a perfect base for baking other protective oxides on like manganese, cobalt and lead. |