Sciencemadness Discussion Board
Not logged in [Login ]
Go To Bottom

Printable Version  
 Pages:  1    3
Author: Subject: CHCl3 and CCl4 Prep Overview
LSD25
Hazard to Others
***




Posts: 239
Registered: 29-11-2007
Member Is Offline

Mood: Psychotic (Who said that? I know you're there...)

[*] posted on 7-4-2008 at 05:23


I remember reading somewhere that trifluoroiodomethane is formed by the reaction of trifluoroacetic acid with silver iodide. I know where halodecarboxylation is concerned that there have been some serious moves away from silver salts to affect the reaction, so would other salts halo-decarboxylate the trichloroacetic acid?

https://www.chem.ubc.ca/faculty/wassell/CHEM415MANUAL/Experi...

https://www.chem.ubc.ca/faculty/wassell/CHEM415MANUAL/Experi...

ie. heat the stuff in a vessel with iodine - is it possible to swap it?




Whhhoooppps, that sure didn't work
View user's profile View All Posts By User
Nicodem
Super Moderator
*******




Posts: 4230
Registered: 28-12-2004
Member Is Offline

Mood: No Mood

[*] posted on 7-4-2008 at 05:58


It is called the Hunsdiecker reaction and in the case of preparing CF3I surely requires I2 and silver trifluoroacetate (not trifluoroacetic acid and silver iodide!). There was a bromobenzene thread where it was recently discussed. It requires the formation of RCOOX (where X is a halogen) type of intermediate which decarboxylates to RX. Using it for preparing CCl4 would not be particularly practical unless one could use sodium instead of silver salt (and still for small quantities only or proof of concept). Besides I don't even know how well, if at all, it works with X=Cl.
However, for CCl3X (where X=Br or I), this surely is a good route.




…there is a human touch of the cultist “believer” in every theorist that he must struggle against as being unworthy of the scientist. Some of the greatest men of science have publicly repudiated a theory which earlier they hotly defended. In this lies their scientific temper, not in the scientific defense of the theory. - Weston La Barre (Ghost Dance, 1972)

Read the The ScienceMadness Guidelines!
View user's profile View All Posts By User
LSD25
Hazard to Others
***




Posts: 239
Registered: 29-11-2007
Member Is Offline

Mood: Psychotic (Who said that? I know you're there...)

[*] posted on 7-4-2008 at 06:34


I recently cited a number of articles on this very reaction where the author's used N-Halo reagents and other salts (lithium IIRC) to improve this reaction. I think not_important was suggesting that the non-metal variant was not actually a Hunsdiecker-Borodin-the rest, reaction, but a separate reaction altogether (that is if I understood correctly - which ain't always so). I recall that the various author's used predominantly halosuccinimide reagents for this, but what are the chances that TCCA would work?



Whhhoooppps, that sure didn't work
View user's profile View All Posts By User
Nicodem
Super Moderator
*******




Posts: 4230
Registered: 28-12-2004
Member Is Offline

Mood: No Mood

[*] posted on 7-4-2008 at 07:32


Well, yes in theory (read: on paper) the reaction should work even on plain acid due to the equilibrium:
RCOOH + X<sub>2</sub> <=> RCOOX + HX

However halogens dissociate very badly in carboxylic acids and the above equilibrium is way to the left. Using a sodium salt of the carboxylic acid would help moving the equilibrium more toward the right by lowering [HX] by neutralization (that is, by introduction of another equilibrium: RCOO<sup>-</sup> + HX <=> RCOOH + X<sup>-</sup>;). Yet the [RCOOX] would still be too low for a rapid conversion to RX without side reactions prevailing (for example, when the decarboxylation takes too much time most of the formed RX will succumb to the nucleophilic substitution with RCOO<sup>-</sup> forming the RCOOR ester). Using a silver salt is optimal since it quantitatively and rapidly forms RCOOX due to the AgX precipitate forcing the equilibrium quantitatively to the right (and still you often end up with low yields).
Surely one could try to use the free acid and exploit the above equilibrium even if far to the left by instead working on making the next step faster:
RCOOX <=> [RCOO* + X*] <=> [R* + CO<sub>2</sub> + X*] => RX + CO<sub>2</sub>

Yet that requires irradiation with UV light and I can only guess what other side reaction would such a treatment promote (one for example, is the above thread talked about radical alpha-halogenation of carboxylic acids – the alternative to the HVZ reaction yielding the same products).

I checked if the Hunsdiecker reaction can be used in preparing alkyl chlorides and indeed it can be. However, mind that using silver carboxylates only works with X<sub>2</sub>. Here you can not just substitute TCCA instead of Cl<sub>2</sub> since then you ruin the reaction by not having the AgCl precipitation to drive the reaction. TCCA can only work in methods developed for N-chlorosuccinimide (NCS) if you can find one such (and if there exist I bet they are substrate specific rather than general).

PS: Though this is still somewhat on thread topic it is only barely so and with the potential of straying away given it has little relevance for CCl4 or CHCl3 production, so I suggest you open a thread dedicated to the "Hunsdiecker-Borodin-the rest" reaction if you are really interested in it. Surely several members would appreciate if you compile whatever information you have.




…there is a human touch of the cultist “believer” in every theorist that he must struggle against as being unworthy of the scientist. Some of the greatest men of science have publicly repudiated a theory which earlier they hotly defended. In this lies their scientific temper, not in the scientific defense of the theory. - Weston La Barre (Ghost Dance, 1972)

Read the The ScienceMadness Guidelines!
View user's profile View All Posts By User
Sauron
International Hazard
*****




Posts: 5351
Registered: 22-12-2006
Location: Barad-Dur, Mordor
Member Is Offline

Mood: metastable

[*] posted on 7-4-2008 at 08:51


Nicodem, the chloral review from CR did not mention side reactions, but stated that in the photolytic chlorination of chloral at temperatures above 10 C, no Cl3COCl was isolated, only CCl4 and the gaseous products from the radical fragmentation (CO, HCl, and sometimes small amount of COCl2.) This is very clean.

The entire two step process starting with ethanol consumes only Cl2 (from TCCA and HCl) and in final stage only, UV. No other reagents. None.

So the sole advantage of stopping at first stage and utilizing the chloral react with AlCl3 and TCCA would be that a UV source would not be required. The downside is that this is experintal. I hardly have anything against experimentalism (else I would not be here) but, it is not the path of least resistance.

Side reactions and C2Cl6 formation were the problem with the perchlorination of acetyl chloride with 3 mols PCl5, an absurdly expensive approach I'm sure even in the 19th century and insupportable today. 600g PCl5 to treat a mol of CH3COCl? That's seventy something grams substrate. And even so, the C2H6 problem on reared its head at 200 C. By comparison the photolytic chlorination of chloral runs quantitatively at ambient temperatures.

I must admit I have not yet looked at those patents but as you say, TCCA was not among the examples andin general patents are not things I like to base much of anything on. This is an old prejudice inculcated into me at university, that patents are about as reliable as Albanian politicians or Iranian bazaaris.

I wish we could obtain the damned Boeseker paper from Rec.Trav.Chim. that I have been chasing for a year ever since seeing it in H.C.Brown's footnote from 75 years gone. It details the use of AlCl3 to decompose chloral and/or trichloroacetyl chloride.

That decomposition of the acid chloride occurs under Brown's conditions with no UV and no AlCl3 to the extent of about 35-40%. Whether similar thermolytic fragmentation will occur with trichloroacetic acid and TCCA, I do not know. We have found no examples of dichlorination or perchlorination with TCCA, only monochlorination. The Trichlorination reactions on the acid chloride were only with PCl5 and do not seem to have ever seen any replication in the 20th century.

My working hypothesis, till the rest of the refs are in, and we can start to get some experience with this, is that the ethanol-chloral-then UV to CCl4 route is safe and sound.

Meanwhile the GAA or chloral to trichloroacetic acid route, is also sound, but the path from that point to CCl4 via AlCl3 is ill lit and requires some slashing at vines and hacking of trails, i.e., wet lab time.

So one is a solid preparative route and the other a good start to a research project. My concern is shortest distance from here to CCl4 with the least resistance. You, as you mentioned, are blessed with circumstances where CCl4 is off the shelf. Lucky you! Unfortunately I do not share this happy state. So while I share youe enthusiasm for thus new adventure, I prefer the surer path for the present.




Sic gorgeamus a los subjectatus nunc.
View user's profile View All Posts By User
Sauron
International Hazard
*****




Posts: 5351
Registered: 22-12-2006
Location: Barad-Dur, Mordor
Member Is Offline

Mood: metastable

[*] posted on 7-4-2008 at 10:09


I read that US patent. Here it is in case anyone else wants to have a look.

Not very interesting.

Nicodem, the trichloroethane (I guess 1,1,1-trichloroethane) ubiquitous solvent you were talking about, There was a discussion of an old patent last year in regard to making Ac2O or acetyl chloride from this. But the patent was very broad and vague, and examples they gave required an autoclave. Chloroacetyl chloride was not a product.

That's the only discussion I recall involving 1,1,1-trichloroethane.



[Edited on 8-4-2008 by Sauron]

Attachment: US2613220.pdf (384kB)
This file has been downloaded 680 times





Sic gorgeamus a los subjectatus nunc.
View user's profile View All Posts By User
trilobite
Hazard to Others
***




Posts: 152
Registered: 25-2-2004
Location: The Palaeozoic Ocean
Member Is Offline

Mood: lonely

[*] posted on 7-4-2008 at 15:12


I don't think that a radical pathway is needed to explain the decomposition of the halogenated acyl halides. I assume that the reaction proceeds through formation of a di- or trichloromethyl carbocation stabilized by the electronegative chlorine atoms. Obviously both Brönsted and Lewis acids catalyze the reaction.

These are not the only acyl halides where such phenomena can be observed. For example when pivaloyl chloride (aka trimethylacetyl chloride) is used in a Friedel-Crafts acylation of benzene most of the acyl chloride is decomposed with liberation of carbon monoxide and the resulting tert-butyl carbocation alkylates the substrate. If I remember correctly the experimental result was that if the temperature is kept low enough some pivaloylated product can be isolated, but most of the product consists of tert-butylbenzene.

I dug up some abstracts and references relating to the subject. Some of them discuss the reverse reaction, formation of the acyl halides through carbonylation, while others discuss the Friedel-Crafts reactions without decarbonylation.


Catalytic Action. III. 1. Friedel-Crafts Reaction.
Boeseken, J.
Delft. Rec. trav. chim., 29, 85-112 (1910)

Abstract
The author believes that catalysts do not react through intermediate addition products but by changing the affinities for each other of the ats. in the reacting substances, an at. or group of ats. being either (1) entirely eliminated from the rest of the mol. and reacting as such or (2) activated without being separated from the rest of the mol. E. g., (1) when SOCl2 reacts with PhCl and AlCl3, no dichlorodiphenylsulphone, but only polychlorobenzene, is formed; (2) BzCl and C6H6, in the presence of AlCl3, give BzPh. This dissociating action of AlCl3 was investigated with chloral and substituted Ac chlorides. Trimethylacetyl Chloride is decomp. very energetically by AlCl3 even at 0 Deg into HCl, CO and isobutene, C4H8. At ordinary temp. H2SO4, which in many respects is analogous to AlCl3 as a catalyst, liberates HCl from Me3CCOCl with formation of Me3CO.SO4H. On warming, CO is set free and the isobutene dissolves in the H2SO4 to form isobutenedisulphonic acid, C4H6(SO3H)2. Chloral is decomposed chiefly into CO, HCl and CCl2 which polymerizes to C2Cl4. If less than 1 mol. AlCl3 is used and the duration of the reaction prolonged, other products, such as COCl2, C2Cl6, C5H2O3Cl6 (chloralide), are formed in small quantity. Dichloroacetyl Chloride with excess of AlCl3 gives CHCl3 and CO. With smaller quantities of AlCl3, much HCl and little CO is evolved at first, then the amount of CO increases and a compd. C5H10, which is probably perchloropentamethylene, needles, m. 32 Deg, b45 132 Deg, is obtained. Trichloroacetyl chloride is very slowly decomposed by AlCl3 into CO and CCl4.


Reactions of carbon monoxide and sulfur dioxide with polychlorinated methanes.
Frank, C. E.; Hallowell, A. T.; Theobald, C. W.; Vaala, G. T.
Journal of Industrial and Engineering Chemistry (Washington, D. C.), 41, 2061-2 (1949)

Abstract
Chloroacetyl chlorides are obtained from CO and polychlorinated methanes at pressures of 850-950 atm. and in the presence of an AlCl3 catalyst. Optimum conditions for the prepn. of Cl3CCOCl comprise the use of 0.1 mole AlCl3/mole CCl4 at 200 Deg and 950 atm. CO pressure for 2 hrs. Beyond a certain min., time is not crit. Reaction begins at 100 Deg and a CO pressure of 50 atm. Polyhalogenated ethanes also react with CO, but the yields of acyl halides are low due to side reactions. SO2 can be made to react with CCl4 or CHCl3 to give SOCl2. With an excess of SO2 and in the presence of AlCl3, yields of 70-80% were obtained. The AlCl3 retains some activity after use.


Patents related to the invention are US2378048 and GB581278.


Reaction between aromatic compounds and derivatives of tertiary acids. V. The stability of the carbonyl group in certain acid halides and anhydrides
Rothstein, Eugene; Saville, Rowland W.
Journal of the Chemical Society, 1949, 1961-8

Abstract
The factors influencing the acylation or alkylation of aromatic compds. by derivs. of acids in the Friedel-Crafts synthesis are discussed. It is suggested that the stability of the acyl cation [R3CC+O] dets. the relative rates of the 2 processes. Loss of CO results in the formation of an electrophilic carbonium ion [R3C+], which can be substituted in the nucleus, yield an olefin, or undergo rearrangement. The effect of substituents on the relative ease of elimination of CO is also examd. and it is shown that the decompn. may be used for the detn. of the course of the reaction. Thus, condensation of diarylacetyl chlorides with C6H6 is attended by the simultaneous liberation of CO; this was not detected by previous workers in this field and, in consequence, an explanation advanced by McKenzie, et al. (C.A. 27, 81), of the formation of Ph2CH2 and Ph3CH from p-MeC6H4CH-PhCOCl is untenable. These diarylacetic acid derivs. provide the 1st instance of an unstable secondary acyl ion, Ar2CHC+O. Me2C(COCl)2 (13.5 g.), 22 g. AlCl3, and 140 cc. C6H6 give 52% Me2CBz2 and a negligible vol. of CO; 14 g. Me2C (COCl)2, 23 g. AlCl3, and 6.5 g. C6H6 in 120 cc. CS2 give 8.1% CO, 23% iso-PrPhCO, 8.1% Me2CBz2, and 0.5 g. 2,2-dimethyl-1,3-indandione(?); similar results were obtained with Et2C(COCl)2. ClCH2COCl and C6H6 give 87% BzCH2Cl and 17% CO; Cl2CHCOCl gives 79% BzCHCl2 and 3.6% CO; Cl3CCOCl gives 56% BzCCl3; Cl3CCOBr gives the same result. Me2CBrCOCl and Me2CBrCOBr give 2-methyl-1-indanone and Me2CBrBz. Camphoric anhydride (I) (10 g.) in 160 cc. C6H6, treated with 15 g. AlCl3, gives 89% CO and 67% 2-phenyl-1,1,2-trimethyl-5-cyclopentanecarboxylic acid and a small quantity of a hydrocarbon m. 80-1 Deg; PhOMe gives 3.4% CO and 89% 5(or 2)-anisoyl-1,1,2-trimethyl-2(or 5)-cyclopentanecarboxylic acid. PhMe yields 3% CO and 82% of the 2-toluyl deriv. PhCMe3 (10.5 g.) in 10 cc. CS2, added to 7 g. I, 10.5 g. AlCl3, and 70 cc. CS2 at 0 Deg and warmed, give 74.2% CO, 2.7 g. PhCMe3, a smaller quantity of p-C6H4(CMe3)2 and, after methylation, Me 2-(p-tert-butylphenyl)-1,1,2-trimethyl-5-cyclopentanecarboxylate, b0.2 110-15 Deg. PhNHAc yields mainly Me isolauronolate. p-MeC6H4CHPhCOCl and C6H6 with AlCl3 in CS2 give 70% CO and 33% Ph3COH; PhOMe yields little CO and 88.6% methoxyphenyl a-p-tolylbenzyl ketone, m. 107-8 Deg. Ph2CHCOCl and C6H6 give 68% CO and BzCHPh2. Et2CHCOCl and C6H6 yield 7% CO and 81% BzCHEt2 (2,4-dinitrophenylhydrazone, m. 115-16 Deg). AcNHCH2-COCl and C6H6 give 8% CO and BzCH2NHAc.


Decarbonylation of chloroacetic acid chlorides in the presence of aluminum chloride
Pomerantseva, E. G.; Kulikova, A. E.; Zil'berman, E. N.
Zhurnal Organicheskoi Khimii, 5(1), 187 (1969)

Abstract
Heating a mixt. of ClCH2COCl and AlCl3 gave CO, HCCCl, and a polymer (I) with conjugated double bonds. Similarly, Cl3CCOCl with AlCl3, gave CO, CCl4, ClCCCl, and a polymer. Heating CH2Cl2 with AlCl3 also gave I. A mechanism is proposed.


Direct carbonylation of polychloroalkanes to acid chlorides using metallic salt ternary systems: An example of multistep catalysis.
Monflier, Eric; Mortreux, Andre; Petit, Francis; Lecolier, Serge.
Journal of the Chemical Society, Chemical Communications, 1992(5), 439-41

Abstract
A catalytic cycle for the direct carbonylation of CCl4 to CCl3COCl, catalyzed by metal salt mixts., e.g., AlCl3/MCln/CuCl, under unexpectedly mild conditions, is proposed on the basis of FTIR, 17O and 27Al NMR spectroscopic studies.


Patents related to succesful Friedel-Crafts trichloroacetylation of substrates are EP189266, US4724267, US4731484, FR2677645. DE2648134 is about synthesis of trichloroacetyl chloride from CO and CCl4.
View user's profile View All Posts By User
Sauron
International Hazard
*****




Posts: 5351
Registered: 22-12-2006
Location: Barad-Dur, Mordor
Member Is Offline

Mood: metastable

[*] posted on 7-4-2008 at 20:39


Thanks. That argues against the use of AlCl3.

Those reactions do not proceed cleanly. Numerous side products form.

In comparison, the photolytic chlorination of trichloroacetaldehyde in absence of AlCl3, certainly a radical reaction, proceeds exclusively to CCl4 (and CO and HCl) and there is no reverse reaction.

This reaction takes place at temperatures from beloe ambient (such as 10 C) to 90 C.

Only at -10 C and below does any intermediate Cl3CCOCl survive. At 10 C, 7.5% and at -50 C, 55%.




Sic gorgeamus a los subjectatus nunc.
View user's profile View All Posts By User
Sauron
International Hazard
*****




Posts: 5351
Registered: 22-12-2006
Location: Barad-Dur, Mordor
Member Is Offline

Mood: metastable

[*] posted on 8-4-2008 at 08:29


The preparation of chloral by reaction of 1,1,1-trichloroethane with aqueous hypochlorous acid is subject of a US patent. This may have been what Nicodem had in mind rather than that catalytic reaction.

Meanwhile I reread two patents from my files on chlorination of ethanol. These teach that 95% ethanol can be used instead of anhydrous, and unlike the chloral review, make no mention of cooling to 0 C in the initial (oxidation) stage of the reaction.

Chlorination of ethanol is in any case a much faster process than chlorination of glacial acetic acid to same degree of chlorine content and requires no UV irradiation.

Ethanol perchlorinates to chloral in about 6 hours compared to 60 hours for GAA to trichloroacetic acid.

Normally 2 mols ethanol are chlorinated to one mol chloral "alcoholate" (trichloroacetaldehyde ethyl hemiacetal) and chloral is then liberated with conc H2SO4 by distillation.

----------------------

Back on MeSCN

The hangup in the DMS route to MeSCN is barium thiocyanate, which is very costly; and it can be made from ammonium thiocyanate, also relatively dear. Ammonium thiocyanate is made from ammonium dithiocarbonate, and that is made by adding NH3 to CS2 in water. Inorg.Syn. has the prep, I will have to look more closely to see if this is economically competitive with the alternative, which is to use DMS to make MeI, then react MeI with KSCN in EtOH. CS2 is after all rather costly.

[Edited on 9-4-2008 by Sauron]

Attachment: 2616929[1].pdf (138kB)
This file has been downloaded 598 times





Sic gorgeamus a los subjectatus nunc.
View user's profile View All Posts By User
Sauron
International Hazard
*****




Posts: 5351
Registered: 22-12-2006
Location: Barad-Dur, Mordor
Member Is Offline

Mood: metastable

[*] posted on 9-4-2008 at 20:29


Preparation of Chloral (Trichloroacetaldehyde) per Rosin's Patent

An apparatus is assembled consisting of a 1 liter RB flask with four necks, a termometer or thermocouple adjusted to nearly the bottom of the flask, a mechanical stirrer and an efficient reflux condenser and a gas inlet tube with coarse fritted tip. The flask is supported in a heating mantle. The condenser is topped with a gas outlet tube leading to a large caustic trap for receiving HCl produced in the reaction and any Cl2 not absorbed.

The gas inlet tube is connected to a chlorine gas generator charged with TCCA and equipped with a dropping funnel or other means of admitting 5 M hydrochloric acid at a controlled rate. The 5 M HCl is prepared by cuatiously mixing equal volumes of concentrated hydrochloric acid and water.

The chlorination flask is charged with 200 cc (3.37 mol) 95.5% ethanol, the stirrer is started, and chlorine is admitted at a rate of approx. 3.5 g per minute for about 2.5 hours. The temperature of the reaction mixture will have risen substantially during this stage of the chlorination, and condenser water is recirculated through a chiller to reflux any vapors. The reaction mixture at this point will weigh about 260-280 g and have a density of c. 1.29-1.35 @ 25 C. The material is now principally dichloroacetaldehyde ethyl hemiacetal. The caustic trap will have increased in weight by about 245 g.

120 ml water is now added to the reaction mixture.

The chlorine rate is now reduced somewhat to 2.5 g/min, and the reaction mixture is maintained at reflux by use of the heating mantle until the boiling point reaches 95 C. This process takes about a further 8 hours. The chlorination is complete for practical purposes when the weight of the reaction mixtures has reached 500-550 g and it has a density of 1.50-1.57 @ 25 C. Heating and chlorine generation are not halted. The reaction mixture is allowed to cool to room temperature and is then mixed with an approximately equal volume of concentrated H2SO4, thus liberating chloral from its hydrate. Upon distillation 364 g chloral is obtained. (73% yield).

Sauron's notes:

3.5 g/min x 150 min = 525 g Cl2 generated in initial phase.
2.5 g/min x 480 min = 1200 g Cl2 generated in second phase.
Total chlorine generated 1725 g

So we can calculate the amount of TCCA required, the amount of 50% dil HCl needed and the parameters of the caustic scrubber. I estimate it will require c. 5 Kg TCCA to generate 1725 g Cl2. That is based on 4 mols TCCA to the Kg (actually that figure is a little low) and about 90 g available Cl2 per mol TCCA (which is about right.) A Kg TCCA requires about 2.4 L of 5 N HCl, so about 12 liters (made from 6 liters conc HCl and 6 liters water) will do the trick.

It seems like > 30% of the generated chlorine is going to waste most likely in the latter stage of the chlorination, and ends up in the scrubber as chlorate and chloride.

Overall stoichiometry under anhydrous conditions

2 CH3CH2OH + 4 Cl2 -> Cl3CCH(OH)(OCH2CH3) + 5 HCl

Overall stoichiometry when water is added

CH3CH2OH + 4 Cl2 + H2O -> Cl3CCH(OH)2 + 5 HCl

Both of these and the production of chloral diethyl acetal are all happening here. The point of Rosin's patent is to maximize the chloral hydrate vs the chloral alcoholate so as to make better use of the ethanol. He claimed about 60% more chloral from a given amount of ethanol by this method.

One final comment regarding chlorine absorption and generation:

My estimates are based on Rosin's stated rates for the first 2.5 hours (3.5 g/min) and the following 8 hours) 2.5 g/min). The assumption, very likely faulty is that these are constant. I think in practice it is better to shoot for about 3 g/min throughout, this may lengthen the first stage a little and reduce time of second stage a little, those points are determined by weight and density not by the clock. Also the real limiting factor is the capacity of the reflux condenser.

It is highly likely that the chlorine generation will slow down over time and require gentle heating to drive it. Or the chlorine generator may need recharding with TCCA and HCl. Trial and error will determine the appropriate scale to achieve target 3 g/min flow rate and how to keep that rate for 10-11-12 hours. The correct flow rate is determined by chlorine absorption in the reaction, so the off gases need monitoring. The appearance of yellow green Cl2 means, slow down the Cl2 flow. This would be easily done from a tank, but from a Cl2 generator, that's another story. Trial and error will determine the best conditions.

The chloral once isolated from conc H2SO4 is ready to be either converted to CHCl3 with base, which is a reaction dependent on both pH and temperature; or charged to a photochemical reactor for irradiation and chlorination to trichloroacetyl chloride, which falls apart to CCl4, CO and HCl. I propose to do this in a 5 liter Ace setup using a 450 W Hanovia high pressure Hg-quartz arc lamp #7825-35 in a quartz immersion well, the amount of charge being sufficient to cover the full length of the arc. Ace has both conical and spherical reactors in this size. I have located a second hand power supply to match, a 7830-60 and this will save me some money.

Given the equipment at hand, the largest scale I can run is about 1 Kg chloral product per day so I will probably only do the photochemical step once every 3-4 days (and in the hood.) I have to build a containment for it to avoid UV exposure. The CCl4 product should about equal the chloral charge according to the mass balance. So maybe a week's work to produce 6-7 L CCl4. And that drum of TCCA will need replacing.

[Edited on 10-4-2008 by Sauron]




Sic gorgeamus a los subjectatus nunc.
View user's profile View All Posts By User
Sauron
International Hazard
*****




Posts: 5351
Registered: 22-12-2006
Location: Barad-Dur, Mordor
Member Is Offline

Mood: metastable

[*] posted on 10-4-2008 at 23:21


Again on MeSCN:

The preparation of ammonium dithiocarbonate is described starting on page 48 of Inorganic Syntheses vol 3.

NH3 is bubbled into a solution of CS2 in isopropyl acetate at 25-30 C.

Yields are 92-96%.

According to Ullmann's the unstable dithiocarbonate is decomposed at 95 C to ammonium thiocyanate, H2S and S.

The preparation of barium thiocyanate from ammonium thiocyanate and barium hydroxide is described in same volume of IS starting on page 24.

This salt is reacted with dimethyl sulfate to give methyl thiocyanate.

In my opinion, it is better to utilize the DMS to prepare MeI from KI according to Org.Syn., then react the MeI with KSCN in EtOH according to Vogel.

The virtue of the second route is that no CS2 is required and fewer steps are involved. Both routes use DMS. I will have to look at the economics of this vs buying MeI or buying MeSCN, because if buying MeI is not so costly, then avoiding use of DMS is a good thing. I have the stuff, but. But.




Sic gorgeamus a los subjectatus nunc.
View user's profile View All Posts By User
woelen
Super Administrator
*********




Posts: 7976
Registered: 20-8-2005
Location: Netherlands
Member Is Offline

Mood: interested

[*] posted on 12-4-2008 at 02:43


According to my calculations, you will need almost 4 kg of TCCA (theoretically). In practice, probably you are right with your estimate of 5 kg, because at the end the reaction will become very slow, due to all the cyanuric acid, which makes mixing of dripped acid with the remaining TCCA more and more difficult.

If I were you (and if you have the right tubing), I would make a setup with 2 chlorine generators, connected to a T-shaped glass tube. First, you use one chlorine generator, and if this becomes too slow, you use the other and stopper the end on the T-tube for the exhausted one. In this way you can recharge the first one, while the second one is running. In this way, you could use alternating chlorine production with small generators. I think that nice steady flow of chlorine gas for so many hours will be very difficult to achieve, hence my suggestion of using alternate generators with smaller quantities of TCCA.

My experience with TCCA is quite good, when it comes to purity of the chlorine, but a constant rate is difficult. You'll observe a gradually decreasing rate, as more and more cyanuric acid builds up. With respect of constant production rate, tablets (not powder or granules!!) of Ca(OCl)2 is better.




The art of wondering makes life worth living...
Want to wonder? Look at https://woelen.homescience.net
View user's profile Visit user's homepage View All Posts By User
Sauron
International Hazard
*****




Posts: 5351
Registered: 22-12-2006
Location: Barad-Dur, Mordor
Member Is Offline

Mood: metastable

[*] posted on 12-4-2008 at 04:03


Thanks, the alternating Cl2 generator suggestion is very good. I appreciate the input.



Sic gorgeamus a los subjectatus nunc.
View user's profile View All Posts By User
 Pages:  1    3

  Go To Top