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[*] posted on 16-9-2017 at 16:29
Preventing foam formation-steam distillation?


I'm in the process of steam distilling cinnamon bark and collecting the cinnamon oil. The problem is, is that I'm getting a ton of foam forming and it's boiling out of the flask like a volcano. I ground the cinnamon bark in a coffee grinder to a powder. I loaded this into a two liter RBF and filled half way with water and set up for simple distillation. Looking back now I realize I shouldn't have ground the bark to Finely. But I'm wondering if there is something I can do to control the foaming with this batch next batch I won't grind it as much.

Also if anyone has some good tips or pointers on steam distillation I'm all ears.
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[*] posted on 16-9-2017 at 18:20


You might try adding some calcium chloride to the boiling flask; I can't imagine it would impact the cinnamon oil distillation and it might harden the water enough to reduce the foaming.

(Full disclosure: I break something every time I try a steam distillation)




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[*] posted on 17-9-2017 at 02:17


I've not done steam distillation yet,
but I have noticed that strong stirring usually reduces foaming,
(I guess that stiring bursts bubbles)

I have seen examples of steam distillation using a chromatography reservoir flask http://www.ebay.co.uk/itm/1000ml-24-40-Chromatography-Reserv...
to hold vegetative samples above the steam distillation flask,
molecules are picked up by the steam as it rises,
excess condensed water drains back into the steam generating flask,
so no frothing in the upper flask
and any foaming from the bottom flask gets 'caught' in the upper flask.
Maybe avoiding the need for drying and powdering ?

Wide pathways reduce the foaming problem,
e.g. my 10/14 kit has such narrow pathways that a meniscus of bubble can block pathways completely and be propelled along by the gas/vapour,
whereas my 24/29 kit does not suffer this particular problem.

Worst case - go slowly and don't fill flasks to more than 1/2-full
(or if you are a pessimist, keep the flask more than 1/2-empty :P




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[*] posted on 17-9-2017 at 12:02


This is a big problem in many synthesis such as making hydrazine sulfate and any acid and carbonate reaction

The terms anti-foam agent and defoamer are often used interchangeably. Commonly used agents are insoluble oils, polydimethylsiloxanes( silicone oil) and other silicones, certain alcohols, stearates and glycols. The additive is used to prevent formation of foam or is added to break a foam already formed.

Water based defoamers are different types of oils and waxes dispersed in a water base. The oils are often mineral oil or vegetable oils and the waxes are long chain fatty alcohol, fatty acid soaps or esters. These are normally best as deaerators, which means they are best at releasing entrained air.

In used such as hydrazine synthysis it might destroy the hydrazine


In industrial processes, foams pose serious problems. They cause defects on surface coatings and prevent the efficient filling of containers.

https://en.m.wikipedia.org/wiki/Defoamer

[Edited on 17-9-2017 by symboom]




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[*] posted on 17-9-2017 at 13:51


Two readily-available anti-foaming agents are silicone oil and hair conditioner. I have a Dominican-operated pharmacy on my block that has silicone oil for putting in hair, and it can also be found as a lubricant at many hardware stores. Hair conditioner has cetyl alcohol in it, which is also a decent foaming agent. It's what I recommend every time I hear that someone put regular dish soap in a dishwasher, and now has a foam volcano to deal with.



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[*] posted on 17-9-2017 at 16:02


I have just set up to steam distill 9g of cinnamon bark in a 500 ml rbf with Claisen adaptor. 150 ml of water was added to the pot. I'll report back on any foaming. The bark was ground for 30s to a coarse powder.

[Edited on 18-9-2017 by Magpie]




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[*] posted on 17-9-2017 at 16:25


I have used cetyl alcohol as an anti-foam agent, and it is highly effective. But it is a bit volatile with steam, so you might have to re-distill if you use it. I'm not sure about silicone oil....






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[*] posted on 17-9-2017 at 16:26


Severe foaming !!




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[*] posted on 17-9-2017 at 16:47


No foam now. Before the foam had risen up into the neck of the flask. So I removed the heating mantle. Not knowing what else to do the steam sparge was just coming on so I left it. Now no foam! I'll post a picture when I get to my other computer.

[Edited on 18-9-2017 by Magpie]




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[*] posted on 17-9-2017 at 16:50


Another option would be to hold the cinnamon in a bulb or tube and to run steam through it rather than immersing the cinnamon in water. You can also buy cassia oil, although it can be a little hard to find at times.



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[*] posted on 17-9-2017 at 16:51


Quote: Originally posted by JJay  
I have used cetyl alcohol as an anti-foam agent, and it is highly effective. But it is a bit volatile with steam, so you might have to re-distill if you use it. I'm not sure about silicone oil....



I'd imagine that silicone oil's volatility would depend on its molecular weight, no?




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[*] posted on 17-9-2017 at 16:58


I don't completely understand how steam distillation works, but I think it might have something to do with hydrogen bonding. Obviously heavier silicone oils would be less volatile than lighter ones ceteris paribus.



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[*] posted on 17-9-2017 at 18:25


Here's a picture of my set up:

IMG_2109.JPG - 147kB

The distillate would not separate into 2 phases even though I attempted to salt out using K2CO3. It smelled strongly of cinnamon.




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[*] posted on 17-9-2017 at 19:53


Quote: Originally posted by Magpie  
Here's a picture of my set up:



The distillate would not separate into 2 phases even though I attempted to salt out using K2CO3. It smelled strongly of cinnamon.


Oil yield from cinnamon/cassia is supposedly 0.5-1%. With 9g, you can hardly expect <90mg of essential oil to form a distinct layer. Saturate with NaCl and do a few DCM extractions and be aware that it oxidizes pretty readily.

If you're looking for proof-of-concept essential oil distillations, cloves have an extremely high yield at a reported 14-21%. Eugenol purification can reportedly carried out by alkali treatment which forms the soluble phenolate salt and saponifies eugenyl acetate to form same. The terpenes remain insoluble.

I have processed nutmeg before (for trimyristin) and got several ml of EO as a sideproduct from 100g. Reported yield is approximately the same as cloves. Most other materials have below 5% yield, and the vast majority less than 1%. Other decent candidates at ~5% are cedarwood, allspice, anise seed, caraway seeds, fennel seed, and frankincense resin.
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[*] posted on 17-9-2017 at 22:44


Benzyl alcohol steam distills in a concentration of 9% with water at 100 C. According to its relative vapor pressure and the traditional explanation of how steam distillation works, it should distill in a concentration of 2%. I think it's easy to conclude that the traditional steam distillation model doesn't explain everything, but that discrepancy seems to be glossed over by modern chemistry.



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[*] posted on 18-9-2017 at 00:02


Thanks UC235. This was only a proof-of-concept demonstration. I have gotten good yields with cloves.



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[*] posted on 21-9-2017 at 19:46


Quote: Originally posted by JJay  
I don't completely understand how steam distillation works, but I think it might have something to do with hydrogen bonding. Obviously heavier silicone oils would be less volatile than lighter ones ceteris paribus.


It a physical chemical phenomena and only works for substrates typically between, 0.5-3% soluble in boiling water, any lower or higher and the distillation rates tend toward zero very quickly.

You have some flexibility if you can vary the steam pressure. These distillations work infinitely more efficiently if you lead a steam source into your flask, preferably of higher pressure/temoerature that what you could achieve at 1atm (i.e. 100C).

The best explanation of the theory is in Aitken Physical Chemistry, a bible of undergrad physical chemistry, I recommend anyone with an interest in chemistry to purchase a copy. in twenty years of chemistry I still constantly refer to it.

As far as the foaming goes, trial and error, will often land you a defoaming agent that is effective for your system, but it can be infuriating. A rock solid method that never fails is a whip stirrer (basically a thin piece of filament, that is mechanical driven from overhead at high speeds well above the fluid level in the flask. it simply destroys any foam. As it encounters no resistance it need not be driven with a high torque motor, just a fast one.




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[*] posted on 22-9-2017 at 01:19


I just took a look at Atkins' Physical Chemistry's explanation of how steam distillation works (I never took p-chem, but the book looks familiar), and it gives the traditional partial pressures explanation, although unlike many sources, it presents it as an estimate. I suppose if I read the entire chapter on distillation it might contain enough information to work out accurate steam distillation proportions from other physical properties... but if I directly apply its steam distillation equation, I already know it will lead to an estimate at best and in the case of benzyl alcohol, a wildly inaccurate one.





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[*] posted on 9-11-2017 at 09:10


No one has mentioned it, so I'll ask; are you guys using boiling chips?

I am assuming that you are all doing an internal steam distillation, not an external. I have done this procedure many times, internal and external, and I know that in the past I have experienced what you guys are talking about (frothing, insane bumping, to the point of product exiting via take-off adapter!) Even when I do external S.D., I put porous plate in the flask w/ the material (also in the steam generator), but it is especially important when performing an internal steam distillation.

Quote: Originally posted by Magpie  
I have just set up to steam distill 9g of cinnamon bark in a 500 ml rbf with Claisen adaptor. 150 ml of water was added to the pot. I'll report back on any foaming. The bark was ground for 30s to a coarse powder.

[Edited on 18-9-2017 by Magpie]

That seems like too little cinnamon to be efficient, and probably not enough water. Was the rbf half full? It might seem counter-intuitive, but having less-than-half-full rbf's seems to exacerbate bumping in many situations. I am guessing due to an increased tendency to superheat. Trying to avoid bumping by reducing headspace is walking a fine line, in other words. Just my opinion, but again: I distill cinnamon all the time with no problem :)

Also, what do you guys use your extract for? The distillate when done properly has nice shining globules that sink to the bottom, coalesce rather easily (0-5°C seems optimal to me), these will need to be re-distilled at reduced pressure, preferably, to obtain pure cinnamaldehyde. I transfer the aqueous layer to a spray bottle, and add a little of the concentrate, to make a very effective insect repellant. If it is at the proper concentration, it will immobilize flies, and kill many insects. Give it a shake before using. Best smelling fly swatter ever.

The rest I use for culinary endeavors.
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