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Author: Subject: Ammonium Perchlorate Synthesis
woelen
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[*] posted on 18-5-2025 at 10:02


Making calcium perchlorate from calcium chloride is not that easy. If you electrolyse CaCl2, then at the cathode you get hydroxide ions, but these lead to precipitation of Ca(OH)2. Ca(OH)2 is soluble in water, but not very well. In a concentrated solution of CaCl2 its solubility is even lower. Carbon dioxide from the air makes things even worse. You'll get turbidity from CaCO3 in your solution as well. I can tell you from experience. I tried electrolysis of CaCl2, BaCl2 and MgCl2 and all of them were a pain in the ass. If you add a little HCl to the solutions, then your solution remains clear, but in that case, the Cl2, produced at the anode simply escapes as gas, too little hydroxide is formed to get chlorate (and at a later stage perchlorate).

So, in practice, electrolysis of CaCl2 is not a good route to Ca-chlorate or Ca-perchlorate.




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[*] posted on 19-5-2025 at 04:01


To avoid the decomposition of chlorate while adding HCL in order to dissolve CaCo3/Ca(OH)2, you have you use low concentration of HCL, like 3%. Concentrated HCL will decompose chlorate, even in solution. In KCL cell intentionally i add a small amount of CaCL2 as a buffer in order to keep the ph close to neutral. While OH is forming, Ca(OH)2 ppt out, keeping ph neutral for max efficiency. If no CaCL2 is used, KOH will form and dissolve into eletrolyte making it basic, lowering your efficiency. Once I saw Ca(OH)2 ppt at the cathode, i add dilute HCL to dissolve it back. I have much better yields that way.

[Edited on 19-5-2025 by underground]
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[*] posted on 20-5-2025 at 16:09


There is a Japanese paper here

https://www.sciencemadness.org/whisper/viewthread.php?tid=16...

regarding Ca chlorate by electrolysis.
To stop Ca hydroxide from building up on the cathode and stopping the current flowing you should use an amphotheric metal cathode.
Ti will fit the bill.
Use good stirring.
I believe it will work OK.
I have made Ca chlorate using two graphite electrodes and current reversal (reversed current every 60 sec approx). I could not recommend this method.
You should be able to go from chlorate to perchlorate using Pt anode & Ti cathode..
Then use Ca perk & ammonium sulphate to get ammonium perk plus insoluble Ca sulphate.

Yob
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