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Darkstar
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[*] posted on 14-11-2015 at 00:54


Quote: Originally posted by Magpie  
So, I will try this synthesis again. I will be trying to avoid conditions such as overheating that would promote oxidation of the 2-octanol.


I think your main culprit was just lack of 2-octanone reduction, not so much 2-octanol oxidation. In fact, I wouldn't be surprised if you never actually produced 2-octanol to begin with. When you attempt the synthesis again, try to stick as closely to the procedure as possible. Like clearly_not_atara said, it's generally not a good idea to make alterations to a known procedure unless you're 100% sure you know exactly how the reaction works. The lack of water return may very well have been one of the key reasons your synthesis failed. You must assume that everything in the procedure was done for a reason. And as I demonstrated in my mechanism, water does take part in the reaction. It is necessary for both the formation of the aldol, as well as the protonation of the enolate to give 2-octanone.

Also, as suggested by Dr.Bob, conducting the reaction in a more tightly sealed vessel next time might also give better results. As I've mentioned numerous times, the reduction of 2-octanone by H2 is how the 2-octanol is produced. I can't stress enough how critical this part of the reaction is. Without this step, there can be no 2-octanol in the first place! Try to keep the 2-octanone in contact with the hydrogen gas for as long as possible. This is also why it's probably a good idea to extend the reaction time for as long as possible as well.

Ask yourself this: if the pyroysis of ricinoleic acid went to completion for both of you, how is it that the Vasishtha reference somehow got a higher yield of 2-octanol than you, but a lower yield of sebacic acid? The most likely answer? Their reaction time was more than twice as long as yours. This means their 2-octanone had much more time to be reduced to 2-octanol by H2, and, consequently, some of their 10-oxodecanoic acid to be reduced to 10-hydroxydecanoic acid as well. (hence the lower yield of sebacic acid)

And lastly, if you have any more 2-octanone leftover from your first attempt, maybe add it to the reaction vessel next time as well. More 2-octanone around means more opportunities to be reduced to 2-octanol and thus better yields. Even though in theory there's only enough H2 to reduce just the 2-octanone generated in that specific reaction since they react in a 1:1 molar ratio, in practice the reduction will be far from 100% efficient, and there will inevitably be a lot of H2 that ends up evolving as hydrogen gas. So hopefully all that extra 2-octanone can react with some of the H2 that would have otherwise been wasted.

[Edited on 11-14-2015 by Darkstar]
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[*] posted on 14-11-2015 at 05:39


In this procedure 2-octanone is reduced to 2-octanol via Meerwein-Ponndorf-Verley reduction (alcoholate + alcohol), AFAIK. There's no way hydrogen can become active in the reaction.
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[*] posted on 14-11-2015 at 19:01


I agree with byko3y. Once H2 is formed it is useless in this reaction. There appears to be no way that it can be "reactivated" as a reducing agent, particularly since the reaction is vented. The reduction must occur through some sort of hydride transfer such as the M-P-V reaction that byko3y mentions or some other sort of hydride shift. Perhaps the red lead is playing a redox role by shifting between oxidation levels and facilitating the reduction via electron transfer.

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[*] posted on 14-11-2015 at 20:34


I am wondering if it's possible that H2 activation could be affected by the copper vessel somehow? Perhaps in the manner that Dr. Bob suggested? I have no problem accepting an MPV-style reduction involving a hydride shift, but I'm still curious as to why Magpie didn't get any 2-octanol in his first attempt.

[Edited on 11-15-2015 by Darkstar]
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[*] posted on 15-11-2015 at 05:26


Perhaps adding some isopropanol to the reaction might help drive the reaction then. I was figuring that any hydrogen reduction had to be using the lead as the transition metal, which is likely reduced and would then act catalytically on the ketone. I agree that hydrogen itself won't likely reduce the ketone just by itself in that situation. The need for lead and a copper vessel suggests that you might even make some small amount of a more complex metal complex in situ. I was just trying to think of ways to help the reaction. Would adding a small amount of copper dust allow the reaction to proceed in a glass vessel?
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[*] posted on 15-11-2015 at 16:20


Here is a recent abstract though it also invokes microwave chemistry, for what it is worth:

Obtaining 2-Octanol, 2-Octanone, and Sebacic Acid from Castor Oil by Microwave-Induced Alkali Fusion

Nezihe Azcan * and Elif Demirel
Anadolu University, Faculty of Engineering and Architecture, Department of Chemical Engineering, 26470 Eskisehir, Turkey

Ind. Eng. Chem. Res., 2008, 47 (6), pp 1774–1778
DOI: 10.1021/ie071345u
Publication Date (Web): February 21, 2008
Copyright © 2008 American Chemical Society

Abstract

In this study, the effect of microwave irradiation on alkali fusion of castor oil was investigated using different NaOH/oil ratios (8:15, 12:15, and 14:15), reaction temperatures (473, 493, 503, 513, and 523 K), and reaction times (15, 20, 25, and 30 min) in order to obtain oleochemicals (2-octanol, 2-octanone, and sebacic acid) in the presence of 1% catalyst (Pb3O4) by weight (w/w). The yields of 2-octanol (4.4−62.6%), 2-octanone (1.6−37.4%), and sebacic acid (9.1−76.2%) were obtained according to reaction conditions. Maximum yields of oleochemicals were obtained using methylated then presaponified castor oil (sodium ricinoleate), 14/15 NaOH/oil ratio at temperature 513 K and 20 min reaction time. 2-Octanol, 2-octanone, and sebacic acid were determined by GC and GC/MS analysis, and purity of sebacic acid (98.7%) was further assessed by its acid value (444) and melting point (406.5 K). Reaction time compared to conventional heating was dramatically decreased by microwave heating system from 5 h reaction time to 20 min.

It appears that the mix of products is condition dependent but we would need to see the actual data to evaluate same. I would hazard a guess that microwave conditions would produce the same product profile as regular thermal conditions.

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[*] posted on 15-11-2015 at 20:47


I had picked up that paper at the library yesterday, AvB, but had forgotten to look at it - thanks for the reminder. Here it is:
Attachment: 2-octanol & sebacic acid from castor oil by microwave.pdf (194kB)
This file has been downloaded 411 times




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[*] posted on 15-11-2015 at 20:52


Magpie,

Thanks for the download. I will take a look.

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[*] posted on 16-11-2015 at 22:55


Magpie,

This paper could be of some help to you for whatever it is worth.

gsd

Attachment: Chemical derivatives of castor oil.pdf (743kB)
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[*] posted on 17-11-2015 at 09:18


Thanks gsd. That is a very comprehensive coverage of a much researched raw material.

I'm glad I was never required to drink castor oil!

I always wondered what the Castrol motor oil was all about. I read that it contains castor oil which at the time it was invented provided superior lubricating properties for auto racing.




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[*] posted on 19-11-2015 at 10:24


Nice article. Will make good reading tonight :)



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[*] posted on 26-11-2015 at 18:24


After learning in the above experiments that I’ve been making 2-octanone rather than 2-octanol I began trying to improve my use of the Vasishtha procedure.

Batch # 6 (1/6 scale). This attempt added distillate water recycling to the pyrolysis pot, as did Vasishtha. This produced a large volume of cloudy distillate: ~45 ml. It did clear up when dried with K2CO3 overnight. However, when I attempted to fractionally distill it using a Vigreux column I had to abort due to severe foaming. I suspected that the pyrolysis distillate was contaminated with light components from the mineral oil.

Vacuum Distillation of Mineral Oil. Convinced that my mineral oil was too light (Vasishtha specified a bp of at least 380°C) I attempted to vacuum distill my oil at 1mmHg, discarding anything coming over at <198°C. Due to severe bumping, even with an ebulliator tube, this was aborted.

Batch #7 (1/6 scale). Paraffin wax is a mixture of alkanes with bp >350°C. Therefore I attempted to substitute paraffin wax for mineral oil in the Vasishtha procedure, again with distillate water recycle. But bits of wax were forming in the condenser so this attempt was also aborted.

At this juncture I decided to switch from the Vasishtha procedure to the OrgSyn (B) procedure.

Batch #8 (0.011 scale). The OrgSyn (B) procedure also uses distillate water recycle. Again I used my copper 500ml RBF as pot. The distillate was captured using a downward sloping condenser. This distillate was slowly reintroduced to the pot using a P-E funnel located in the short neck of a Claisen adapter. Not too long into the pyrolysis severe foaming overflowed and plugged the condenser. This attempt was aborted.

Batch #9 (0.0055 scale). OrgSyn cautions that there must be sufficient freeboard in the pot due to foaming. Therefore the batch size from above was cut in half. The quantities used were: castor oil, 65.1g; NaOH, 16g; water 32 ml. The components were mixed to saponify the oil prior to transfer to the pot. I recommend that the transfer be made before the oil turns into the hard curd shown below.

saponified castor oil curd.jpg - 71kB
saponified castor oil curd

The same distillate water recycle system was used as in batch #8, as shown in the pictures below.

OrgSyn (B).jpg - 90kB
OrgSyn (B) apparatus


distillate water recycle apparatus.jpg - 59kB
distillate water recycle apparatus

Once 10 ml of water had accumulated in the separatory funnel it was drawn off and transferred to the P-E funnel. From there it was reintroduced to the pot drop-by-drop. There was no foaming problem. The electric mantle heat was set at 65% with the pot and Claisen insulated with fiberglass blankets. Stirring was done using a magnetic stirrer. The putative 2-octanol (oil) and water co-distilled, separating in the condenser. After setting overnight in the separatory funnel the oil and water layers separated nicely as shown in the picture below.

distillate receiver for 2-octanol.jpg - 61kB
distillate receiver

The yield was ~ 9 ml of crude oil, which is about a 26% yield.

The procedure for batch #9 will be repeated until at least 40 ml of oil have been acquired. Then I will fractionally distill it to hopefully obtain the pure 2-octanol.






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[*] posted on 27-11-2015 at 07:19


Very good!

Btw. isn't 2-octanone a useful compound? If you made it rather than the 2-octanol at first then that procedure might also be worth optimizing.
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[*] posted on 27-11-2015 at 09:13


Thank you. Yes, the 2-octanone and sebacic acid have been saved for possible future use. At this time I will leave the optimization to others. ;) Such research can be very time and material intensive.

I'm only hoping that what I have is 2-octanol. Its smell is encouraging, ie, it's more oily and less pungent than the 2-octanone.

I wasn't sure I could even make 2-octanol by the OrgSyn procedure at such a small scale as 0.0055.




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[*] posted on 28-11-2015 at 09:35


Be sure to do a second writeup when you're done; I've had a hard time following what actually works, and what is produced, but this certainly looks like an interesting and doable reaction.



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[*] posted on 1-12-2015 at 17:06


This is a continuation of the above described synthesis of 2-octanol using the OrgSyn (B) procedure at 0.0055 scale.

After 5 batches the combined putative 2-octanol amounted to about 48 ml. This was dried over K2CO3 overnight. Today it was fractionally distilled.

A 100ml pot with electric heating mantle and a Vigreux column was used for the distillation. The pot and column were fully insulated with Al foil and fiberglass blankets. No water was used in the condenser; it was set up as a contingency.


fractional distillation of 2-octanol.jpg - 69kB
distillation of 2-octanol

Because of the high boiling point (lit: 178.5°C) a setting of 90% was required on the mantle. The liquid boiled evenly and steadily with no foam or bumping. I took the heat up gradually and was concerned that I would generate tar when I found that a setting of 90% was required.

When sufficient heat was present the 2-octanol came over steadily at about 2d/s at a distillate temperature of 174-178.5°C per the literature range. Most came over at 177-178°C.

2-octanol distillate temperature.jpg - 49kB
2-octanol distillate temperature

The product was perfectly clear, as shown below:

2-octanol receiver.jpg - 60kB
2-octanol in receiver

The pot residue was only slightly discolored:

2-octanol pot residue.jpg - 59kB
2-octanol pot residue


qualitative test results

1. A BB sized piece of sodium was placed in a ml of the 2-octanol. Profuse generation of H2 bubbles resulted.

2. Some acetyl chloride was added to a ml of 2-octanol. The smell of an ester was produced, ie, octyl acetate.

Both of the above tests are positive for an alcohol.

Discussion
Although my yield for the OrgSyn (B) procedure at my tiny scale was poor the product is of high quality. I now doubt that I would even have had to distill it let alone fractionally distill it. I had given some thought to vacuum distilling (bp 86°C @ 20mmHg) due to concern over product deterioration at the high bp. I decided against this for several reasons: (1) bumping might have been a real problem, (2) it's hard to keep the pressure right where you want it, so the bp is lost as an indication of quality, (3) it's risky from a safety standpoint, and (4) it's more trouble to set up.

Questions, comments, and suggestions are welcomed.





[Edited on 2-12-2015 by Magpie]




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[*] posted on 2-12-2015 at 12:31


You test the alcohol for aldehydes and carboxylic acids and the like? Just to see if any impurities existed.



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[*] posted on 2-12-2015 at 12:42


No. The boiling point, color, and smell are all indicative of good purity. Even Sigma-Aldrich only offers 99% purity.

It would be nice to be able to check the refractive index but I don't have the instrument.




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[*] posted on 2-12-2015 at 13:04


Great. Nice work.



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[*] posted on 4-12-2015 at 10:41


Arggh, just the usual Magpie quality work - which makes me envious more and more. (I'm still in the "gathering equipment and reagents" stage.) :-)

Good to know that even without vacuum you got a good looking (smelling?) product and little discoloration in the boiler flask.

I understand that you don't have (yet) a GC or NMR in your home but maybe a quick TLC run would also confirm the purity of the product. (Can anyone reasonably expect more than one spot on TLC if the product is say 97%+ pure? Depends on the impurities I know, but would anyone expect anything in this particular case?)
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[*] posted on 11-12-2015 at 15:19
2-octylhydrogenphthalate


2-octylhydrogenphthalate was made using phthalic anhydride (PAN) and some of the 2-octanol synthesized above.

2-octylhydrogenphthalate.gif - 3kB
Reaction of 2-octanol with phthalic anhydride

I found 2 procedures for this synthesis, ie, that in Vogel, and that in OrgSyn (ref 1). I chose the OrgSyn procedure as it had the easiest workup. The only potential downside to the OrgSyn procedure is the required reaction time of 12-15hrs. However, by using a PID controller to keep an oil bath at a constant 110°C this required no attention.

I had several failures before discovering that my PAN was bad. Most likely it was instead phthalic acid (PA). So I painstakingly made 6g of PAN wool by gathering it as it sublimed from PA heated to 185°C. I have posted a warning concerning this in Prepublication following my procedure for converting PA to PAN. PA can be easily distinguished from PAN using chloroform (see Brewster, p. 119, forum library).

Procedure
5.3g (0.0405 mole) of 2-octanol was placed in a 25ml RBF. To this was added 6.0g of PAN wool (0.0405 mole). PAN wool is voluminous and had to be stuffed into the flask as shown in the picture below:

25 ml RBF with 2-octanol and phthalic anhydride.jpg - 51kB
25ml RBF with 2-octanol and phthalic anhydride

The RBF was closed with a glass stopper and placed in the silicone oil bath on a magnetic stirrer-hotplate. The oil was stirred magnetically; the oil temperature was maintained at 110°C using the PID controller and a TC.

After about 3 hours most of the PAN had dissolved/reacted as shown in the picture below:

phthalic anhydride remaining at 3hrs.jpg - 57kB
phthalic anhydride remaining after 3hrs

After 15hrs the product was poured into 342ml of water containing 6.1g of anhydrous Na2CO3. This formed the sodium salt. OrgSyn stated that if the salt solution is hazy it is because of 2-octanone contamination. As you can see it is perfectly clear:

Na 2-octyl phthalate.jpg - 49kB
Na 2-octylphthalate solution

About 20ml of 6M HCl was then added to make the solution distinctly acid (est. pH 3-4). This formed the 2-octylhydrogenphthalate. At first a fair amount of oil formed, floating on the surface. I left the lab to research what I might do to crystallize the oil. I could find no help. However, by the time I got back to the lab about 1/2hr later the oil had disappeared turning into floating white solids, as shown below:

2-octylhydrogenphthalate.jpg - 67kB
2-octylhydrogenphthalate

The solids were caught on a 7cm Buchner funnel, ground in a mortar with water, sucked dry, washed with water, sucked dry again, then placed in a desiccator to dry.

The yield of crude product was near quantitative. Its melting point was found to be 46-47°C, even after washes with 95% ethanol and ether (OrgSyn value: 55°C). I chose not to recrystalize it from glacial acetic acid or petroleum ether. OrgSyn recommended this if highly pure material is required.

reference
1. Organic Syntheses, "D,L-s-octylhydrogenphthalate"

Comments, questions, and recommendations are welcomed.




[Edited on 11-12-2015 by Magpie]

[Edited on 11-12-2015 by Magpie]

[Edited on 12-12-2015 by Magpie]



[Edited on 12-12-2015 by Magpie]

[Edited on 12-12-2015 by Magpie]




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[*] posted on 13-12-2015 at 13:41


The OrgSyn reference in the above post should be:

"d- and l-OCTANOL-2"




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[*] posted on 14-12-2015 at 15:32


Nice final product. T'would be a nice collectable. Are the melting points of phthalates very variable with minor impurities?



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[*] posted on 14-12-2015 at 20:59


2-octanol is racemic. The reason I made the ester was to allow separation of the enantiomers. But first I have to react it with a compound that yields enantiomers having different solubilities.

Contaminants lower the melting point. How much depends on the molality of the contaminants. If you want to know more about this research colligative properties.

All these edits mean I am a little rusty on my nomenclature.

[Edited on 15-12-2015 by Magpie]

[Edited on 15-12-2015 by Magpie]

[Edited on 15-12-2015 by Magpie]

[Edited on 15-12-2015 by Magpie]




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[*] posted on 4-1-2016 at 13:20


A value of 1.4225 was obtained for the refractive index of my synthesized 2-octanol. The value found on Wiki is 1.426.

It could likely be purified by fractional distillation.

edit: "A typical laboratory refractometer can determine the refractive index of a sample to a precision of ± 0.0002. However, small amounts of impurities can cause significant changes in the refractive index of a substance. Thus, unless you have rigorously purified your compound, a good rule of thumb is that anything within ± 0.002 of the literature value is a satisfactory match."

source: hanson@ups.edu

I don't think I really have my refractometer adjusted optimally yet as it is showing some chromatic aberration (color dispersion) in the viewing field. I just bought it off eBay with no operating manual and I'm just learning to use it. It is an Atago (Japan) analog Abbé type manufactured ca 1963.

[Edited on 5-1-2016 by Magpie]

[Edited on 5-1-2016 by Magpie]




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