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Author: Subject: Drying Ethanol with Portland Cement
aga
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[*] posted on 4-2-2016 at 12:35


Excellent info Magpie.

I shall do the same !

Purifying the CaO made from limestone took a while, although now there is a pot of pure white Ca(OH)2 to stick in the furnace.

I guess buying some tripotassium phosphate, or clean KOH and H3PO4 to make tripot are options, but where's the Fun in that ?

Let's see what the KMnO4 test says when your suggested process is followed.




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[*] posted on 4-2-2016 at 12:42


I have been using potassium carbonate with 75% Everclear (highest proof sold in California), which gets you to 94%, and 3A sieve pellets from there, though that is expensive (if you do not do vacuum/head desiccation to regenerate).

I'll have to try the Portand cement technique with the 94% ethanol before applying sieves. Thanks!
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deltaH
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[*] posted on 4-2-2016 at 12:45


I have a bit of a bromance with lime, it's dirt cheap and readily available, but I would like to speculate about another alternative... using a cheap reactive metal like scrap aluminium.

Saturate your crude alcohol with caustic soda (sodium hydroxide) by stirring it for some time with excess prills and then filter the liquid from the excess undissolved prills (or simply decant), then add aluminium and fit a good water cooled condenser in the reflux position (but without heating... the reaction is itself very exothermic once it get's going). When the reaction is done (no more gas evolved), distill to isolate the pure ethanol.

/end speculation

[Edited on 4-2-2016 by deltaH]




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Magpie
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[*] posted on 4-2-2016 at 13:16


lit. Ca(OH)2 decomposition temp. = 580°C

When I have needed absolute ethanol I found out the hard way (poor yields) that I have to be very careful and conservative in my preparation.

Looking in my lab notebook for that last time I did this (2014) I find:

"Weighed out 107g of slaked lime into large crucible.
3:20PM set muffle furnace for 800°C. Set crucible in furnace.
4:20PM Nearly reached 800°.
6:20PM Turned off muffle furnace.
6:43PM T=600°C, transferred crucible to dessicator to cool."

When distilling the 99.5% ethanol off the CaO I distill it onto mole sieves in an RBF using tapered glass joints to exclude atmospheric moisture. Also I place a CaCl2 moisture guard tube on the vacuum adapter.

"3A mole sieves are rated at 22wt% H2O absorption. Assuming a very conservative 1% water in the CaO treated ethanol, use the required amount based on 15% absorption." Again I'm being very conservative.

I have used CaC2 and anhydrous CuSO4 for moisture detection per Brewster. (I know, they are not perfect.)

What's this test for water using KMnO4?







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[*] posted on 4-2-2016 at 13:39


Quote: Originally posted by aga  
The surprising thing is that nobody has jumped in to say 'I always dry my ethanol like this ...' and detailed their usual process.


Most of us have been drying their EtOH over cement for years, mate. You've just exposed our dirty little secret, that's all... :D




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[*] posted on 4-2-2016 at 13:46


Quote: Originally posted by deltaH  

Saturate your crude alcohol with caustic soda (sodium hydroxide) by stirring it for some time with excess prills and then filter the liquid from the excess undissolved prills (or simply decant), then add aluminium and fit a good water cooled condenser in the reflux position (but without heating... the reaction is itself very exothermic once it get's going). When the reaction is done (no more gas evolved), distill to isolate the pure ethanol.



That'll work! Does sound a bit like taking a 155 mm Howitzer to shoot a mouse! :D




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[*] posted on 4-2-2016 at 15:04


Funny how the slightest ego-provocation brought out the 'Here's how I do it' replies.

As an Amateur Chemist i would have offered what i Know Works much earlier, simply to help out another Amateur Chemist.

These responses raise many questions in my mind (such as it is).

Edit:

Too many questions, so i'm out.

[Edited on 4-2-2016 by aga]




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[*] posted on 4-2-2016 at 15:16


Quote: Originally posted by aga  
Funny how the slightest ego-provocation brought out the 'Here's how I do it' replies.

As an Amateur Chemist i would have offered what i Know Works much earlier, simply to help out another Amateur Chemist.

These responses raise many questions in my mind (such as it is).


Huh? Ego-provocations?

So:

Quote:
The surprising thing is that nobody has jumped in to say 'I always dry my ethanol like this ...' and detailed their usual process.


... was a trap?




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[*] posted on 4-2-2016 at 15:27


In the trade we call it a Mole Hunt.



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Magpie
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[*] posted on 4-2-2016 at 15:34


Quote: Originally posted by aga  
Funny how the slightest ego-provocation brought out the 'Here's how I do it' replies.

As an Amateur Chemist i would have offered what i Know Works much earlier, simply to help out another Amateur Chemist.

These responses raise many questions in my mind (such as it is).



Look at the title of the original post.




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[*] posted on 4-2-2016 at 15:37


Quote: Originally posted by aga  
In the trade we call it a Mole Hunt.


What trade?




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deltaH
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[*] posted on 4-2-2016 at 22:19


Quote: Originally posted by blogfast25  
Quote: Originally posted by deltaH  

Saturate your crude alcohol with caustic soda (sodium hydroxide) by stirring it for some time with excess prills and then filter the liquid from the excess undissolved prills (or simply decant), then add aluminium and fit a good water cooled condenser in the reflux position (but without heating... the reaction is itself very exothermic once it get's going). When the reaction is done (no more gas evolved), distill to isolate the pure ethanol.



That'll work! Does sound a bit like taking a 155 mm Howitzer to shoot a mouse! :D


Yeah, but this is where the boy in me fights against the engineer in me :D

A word of caution to those not aware of this, but it will generate A LOT of hydrogen gas, so not something to do in an enclosed shed unless you want to blow it to smithereens.

A company very close to me sells aluminium powder by the kilo, dirt cheap, as a metallic filler for plastic composites (eqv. 3.65 euros/kg incl.).

Caustic soda is sold in 25kg amounts for (eqv. ~1.35 euro/kg, ok, actually a little cheaper, but I like easy math).

1kg aluminium powder will dispose of exactly 2kg water based on stoichiometry, but you need 1.5kg caustic soda if you going the alkaline activation route.

On that theoretical basis, 1kg aluminium powder can treat 50kg 96 wt.% ethanol, at a cost of 1 euro/10kg (~12.5l) wet ethanol... not so bad.

For completeness, the reaction in question is of course:

Al(s) + 3H2O(l) + NaOH(aq) => NaAl(OH)4(s) + 1.5H2(g) + heat

One could also use a little mercury or salt thereof to activate the aluminium and so dispense with having to use caustic soda, but I'm not a fan of working with [and having to recovery] mercury. Incidentally, using mercury, one can prepare aluminium alkoxides with alcohols directly from the metal. So one should not use too much of an excess of aluminium or you will consume alcohol after first consuming all the water.

[Edited on 5-2-2016 by deltaH]




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